Invention Grant
- Patent Title: Methods of fabricating polycrystalline diamond by carbon pumping and polycrystalline diamond products
- Patent Title (中): 通过碳抽取和多晶金刚石制品制造多晶金刚石的方法
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Application No.: US12481268Application Date: 2009-06-09
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Publication No.: US08147790B1Publication Date: 2012-04-03
- Inventor: Michael A. Vail , Kenneth E. Bertagnolli
- Applicant: Michael A. Vail , Kenneth E. Bertagnolli
- Applicant Address: US UT Orem
- Assignee: US Synthetic Corporation
- Current Assignee: US Synthetic Corporation
- Current Assignee Address: US UT Orem
- Agency: Workman Nydegger
- Main IPC: E21B10/36
- IPC: E21B10/36 ; B24D3/02 ; B32B9/00 ; B32B7/02 ; B32B9/04 ; B32B19/00 ; B32B18/00 ; G11B5/64

Abstract:
Embodiments of the invention relate to methods of fabricating polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding by carbon pumping, and PCD and polycrystalline diamond compacts formed by such methods. In an embodiment of a method of fabricating PCD, a plurality of diamond crystals and a metal-solvent catalyst may be provided. The diamond crystals and metal-solvent catalyst may be subjected to a first pressure-temperature condition during which carbon is dissolved in the metal-solvent catalyst. After subjecting the diamond crystals and metal-solvent catalyst to the first pressure-temperature condition, the diamond crystals and metal-solvent catalyst may be subjected to a second pressure-temperature condition at which diamond is stable. After subjecting the diamond crystals and the metal-solvent catalyst to the second pressure-temperature condition, the diamond crystals and metal-solvent catalyst may be subjected to a third pressure-temperature condition during which carbon is dissolved in the metal-solvent catalyst.
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