An alkaline battery can include a housing, a cathode within the housing, an anode, a separator between the anode and the cathode, and an alkaline electrolyte contacting the anode and the cathode. The cathode defines an anode cavity and the anode is deposited within the anode cavity. The cathode has a top surface adjacent to the anode cavity. The battery can include a protective layer deposited on the top surface of the cathode and/or a gel plug deposited over the anode. The protective layer can include a PVA layer coated over the top surface of the cathode.