An outer shroud for a solid fuel nozzle tip includes: an top shell portion and a bottom shell portion, each portion fabricated from a preform produced from a single sheet of flat stock and each shell portion including a forward area and a backward area and outlet sidewalls, wherein a right outlet sidewall and a left outlet sidewall are each separated from the forward area by a rounded corner; and a left inlet sidewall and a right inlet sidewall coupled to the top shell portion and the bottom shell portion.