A thin wall turbine blade used in a gas turbine engine, in which the blade is cast in conventional grain from a super alloy using the lost wax process as a single piece, and then the blade walls are machined to remove enough material to leave a thin wall. The blade is cast with a wall thickness greater than the designed for thin wall in order that any core shifting during the casting process will be accounted for in the machining process. prior to machining, a scanning process is used to measure the actual wall thickness on all portions of the blade wall in order to determine how much material must be removed to leave the blade wall with the proper thinness.