Invention Grant
- Patent Title: Structure and method for replacement gate MOSFET with self-aligned contact using sacrificial mandrel dielectric
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Application No.: US12795962Application Date: 2010-06-08
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Publication No.: US08373239B2Publication Date: 2013-02-12
- Inventor: Shahab Siddiqui , Michael P. Chudzik , Carl J. Radens
- Applicant: Shahab Siddiqui , Michael P. Chudzik , Carl J. Radens
- Applicant Address: US NY Armonk
- Assignee: International Business Machines Corporation
- Current Assignee: International Business Machines Corporation
- Current Assignee Address: US NY Armonk
- Agency: Scully, Scott, Murphy & Presser, P.C.
- Agent H. Daniel Schnurmann
- Main IPC: H01L21/70
- IPC: H01L21/70

Abstract:
The present disclosure provides a method for forming a semiconductor device that includes forming a replacement gate structure overlying a channel region of a substrate. A mandrel dielectric layer is formed overlying source and drain regions of the substrate. The replacement gate structure is removed to provide an opening exposing the channel region of the substrate. A functional gate structure is formed over the channel region including a work function metal layer. A protective cap structure is formed over the functional gate structure. At least one via is etched through the mandrel dielectric layer selective to the protective cap structure to expose a portion of at least one of the source region and the drain region. A conductive fill is then formed in the vias to provide a contact to the at least one of the source region and the drain region.
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