A booklet is produced including an outer sheet and an inner sheet folded and nested together. A print image having a thickness is printed where it is between the two sheets when they nest together. A cut length is calculated using the thicknesses of the sheets and the thickness of the print image, so that when the sheets are folded and the inner sheet is nested into the outer sheet, the edges of the inner sheet will not protrude beyond the edges of the outer sheet. The inner sheet is cut to the calculated cut length either before or after printing. The cut inner sheet and the outer sheet are folded and nested together to produce the booklet.