Invention Grant
US08597453B2 Method for producing highly conductive sheet molding compound, fuel cell flow field plate, and bipolar plate 有权
制造高导电性片状模塑料,燃料电池流场板和双极板的方法

Method for producing highly conductive sheet molding compound, fuel cell flow field plate, and bipolar plate
Abstract:
This invention provides a method of producing a highly electrically conductive sheet molding compound (SMC) composition and a fuel cell flow field plate or bipolar plate made from such a composition. The plate exhibits a conductivity typically greater than 100 S/cm and more typically greater than 200 S/cm. In one preferred embodiment, the method comprises: (a) providing a continuous sheet of a substrate material (bottom sheet) and a continuous sheet of flexible graphite (top sheet) from respective rollers; (b) feeding a resin mixture (comprising a thermoset resin and a conductive filler) to a space between the top sheet and the bottom sheet in such a way that the resin mixture forms a uniform core layer sandwiched between the two sheets to obtain a laminated structure; (c) compressing the laminated structure to obtain a SMC composition having two opposite outer surfaces; and (e) impressing a fluid flow channel to either or both of the outer surfaces (e.g., via embossing or matched-die molding) and curing the thermoset resin to obtain the plate.
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