Invention Grant
- Patent Title: Methods of fabricating polycrystalline diamond and polycrystalline diamond compacts with a carbonate material
- Patent Title (中): 用碳酸盐材料制造多晶金刚石和多晶金刚石压块的方法
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Application No.: US12185457Application Date: 2008-08-04
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Publication No.: US08734552B1Publication Date: 2014-05-27
- Inventor: Michael A. Vail , Kenneth E. Bertagnolli
- Applicant: Michael A. Vail , Kenneth E. Bertagnolli
- Applicant Address: US UT Orem
- Assignee: US Synthetic Corporation
- Current Assignee: US Synthetic Corporation
- Current Assignee Address: US UT Orem
- Agency: Dorsey & Whitney LLP
- Main IPC: B24D3/02
- IPC: B24D3/02 ; C09C1/68 ; C09K3/14 ; C09G1/02 ; B01J23/00

Abstract:
Embodiments relate to polycrystalline diamond (“PCD”), polycrystalline diamond compacts (“PDCs”) having a PCD table comprising such PCD, methods of fabricating such PCD and PDCs, and applications. In an embodiment, a method includes sintering diamond particles in the presence of a carbonate material to form PCD. The carbonate material includes at least one alkali metal carbonate. In an embodiment, PCD includes a plurality of bonded diamond grains defining a matrix. An interstitial constituent may be dispersed through the matrix. The interstitial constituent includes at least one alkali metal carbonate, at least one alkali metal oxide, or both. In an embodiment, a PDC includes a substrate bonded to a PCD table. The PCD table may be formed from any of the disclosed embodiments of PCD.
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