Invention Grant
- Patent Title: Reactor and method for manufacturing same
- Patent Title (中): 反应器及其制造方法
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Application No.: US13519101Application Date: 2010-12-20
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Publication No.: US08810353B2Publication Date: 2014-08-19
- Inventor: Yasuo Oshima , Susumu Handa , Kota Akaiwa , Taichi Tamura
- Applicant: Yasuo Oshima , Susumu Handa , Kota Akaiwa , Taichi Tamura
- Applicant Address: JP Tokyo
- Assignee: Tamura Corporation
- Current Assignee: Tamura Corporation
- Current Assignee Address: JP Tokyo
- Priority: JP2009-296417 20091225
- International Application: PCT/JP2010/007369 WO 20101220
- International Announcement: WO2011/077694 WO 20110630
- Main IPC: H01F27/24
- IPC: H01F27/24 ; H01F17/04 ; H01F1/03 ; C22C1/05 ; H01F41/02 ; H01F27/255 ; H01F1/26 ; H01F37/00 ; C22C33/02 ; H01F1/24

Abstract:
In a first mixing process, soft magnetic powders and inorganic insulative powders of 0.4-1.5 wt % relative to the soft magnetic powders are mixed. In the heating process, a mixture through the first mixing process is heated at a temperature of 1000° C. or more and below the sintering temperature of the soft magnetic powders under a non-oxidizing atmosphere. In the granulating process, a silane coupling agent of 0.1-0.5 wt % is added to form an adhesiveness enhancing layer. A silicon resin of 0.5-2.0 wt % is added to the soft magnetic alloy powders having the adhesiveness enhancing layer formed by the silane coupling agent to form a binding layer. A lubricating resin is mixed, and a mixture is pressed and molded to form a mold. In an annealing process, the mold is annealed under a non-oxidizing atmosphere to form a dust core which is used to form a reactor.
Public/Granted literature
- US20120326830A1 REACTOR AND METHOD FOR MANUFACTURING SAME Public/Granted day:2012-12-27
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