Example methods, apparatus and articles of manufacture to replace field devices in process control systems are disclosed. A disclosed example method includes recording, at a first process controller of a process control system, configuration data sent from a configuration subsystem of the process control system to a first field device to commission the first field device, detecting, at a second process controller of the process control system, replacement of the first field device with a second field device, and sending the recorded configuration data from the second process controller to the second field device when the replacement is detected to commission the second field device.