Invention Grant
- Patent Title: Method of manufacturing a molded door skin from a flat wood composite, door skin produced therefrom, and door manufactured therewith
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Application No.: US13943293Application Date: 2013-07-16
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Publication No.: US08833022B2Publication Date: 2014-09-16
- Inventor: Hartley Moyes
- Applicant: Masonite Corporation
- Applicant Address: US FL Tampa
- Assignee: Masonite Corporation
- Current Assignee: Masonite Corporation
- Current Assignee Address: US FL Tampa
- Agency: Berenato & White, LLC
- Priority: GB9816534.3 19980729
- Main IPC: E04C1/00
- IPC: E04C1/00 ; E06B3/70 ; E04C2/34 ; B27N7/00 ; B29K311/14

Abstract:
A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.
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