A method of filling CARC (chemical agent resistant coating) applicators ensures integrity of the CARC paint. The method incorporates the steps of the steps of pre-priming a container and applicator with a solvent to ensure evacuation of air; pre-reducing the chemical agent resistant coating with a reduction thinning agent to a final viscosity such that the final assembled applicator produces an atomization mist suitable to apply said coating; agitating the pre-reduced coating on a paint shaker; continuously purging a hermetically sealed chamber with nitrogen or another dry inert gas; preheating all items that will come in direct contact with said coating to eliminate any residual moisture within each item; assembling said dry preheated items and immediately transferring them into said chamber inserting steel sphere agitation units into a dried container, such that each container contains three small spheres and one large sphere; transferring the coating into said chamber prior to opening said container; filling said container; and purging the filled container with nitrogen or other inert gas then immediately sealing said container and removing it from said chamber.