Invention Grant
- Patent Title: Reactor and method for producing same
- Patent Title (中): 反应器及其制造方法
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Application No.: US13703883Application Date: 2011-05-27
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Publication No.: US08928447B2Publication Date: 2015-01-06
- Inventor: Kazuhiro Inaba
- Applicant: Kazuhiro Inaba
- Applicant Address: JP Osaka-shi
- Assignee: Sumitomo Electric Industries, Ltd.
- Current Assignee: Sumitomo Electric Industries, Ltd.
- Current Assignee Address: JP Osaka-shi
- Agency: Venable LLP
- Agent Steven J. Schwarz; George L. Howarah
- Priority: JP2010-137116 20100616
- International Application: PCT/JP2011/062198 WO 20110527
- International Announcement: WO2011/158632 WO 20111222
- Main IPC: H01F27/02
- IPC: H01F27/02 ; H01F5/00 ; H01F17/04 ; H01F27/24 ; H01F27/255 ; H01F37/00 ; H01F27/36 ; H01F41/02 ; H01F3/10

Abstract:
A reactor 1α includes one coil 2, a magnetic core 3 to which the coil 2 is arranged, and a case 4 containing an assembly 10 of the coil 2 and the magnetic core 3. The magnetic core 3 includes an inner core portion 31 inserted into the coil 2, and a coupling core portion 32 disposed around the coil 2. The coupling core portion 32 is made of a mixture of magnetic powder and resin. The coil 2 is covered with the coupling core portion 32 and is enclosed within the case 4 in a sealed state. The reactor 1α includes, in an outermost surface region exposed at an opening of the case 4, a magnetic shield layer 5 made of non-magnetic powder, having smaller specific gravity than the magnetic powder and having electrical conductivity, and the resin. A small reactor capable of reducing magnetic flux leaked to the outside is thereby provided. A method of producing a small reactor capable of reducing magnetic flux leaked to the outside is also provided which produces the reactor 1α by filling the case 4 with a mixture of magnetic powder, non-magnetic powder, and resin, producing a state where the non-magnetic powder has floated to the opening side of the case 4 and the magnetic powder has precipitated on the bottom side of the case 4, and hardening the resin.
Public/Granted literature
- US20130088318A1 REACTOR AND METHOD FOR PRODUCING SAME Public/Granted day:2013-04-11
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