Invention Grant
- Patent Title: Thermoplastic prepreg containing continuous and long fibers
- Patent Title (中): 含有连续长纤维的热塑性预浸料
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Application No.: US13698382Application Date: 2011-06-22
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Publication No.: US09096000B2Publication Date: 2015-08-04
- Inventor: Jeremy J. Maliszewski , Aaron H. Johnson , Timothy L. Tibor
- Applicant: Jeremy J. Maliszewski , Aaron H. Johnson , Timothy L. Tibor
- Applicant Address: US KY Florence
- Assignee: Ticona LLC
- Current Assignee: Ticona LLC
- Current Assignee Address: US KY Florence
- Agency: Dority & Manning, P.A.
- International Application: PCT/US2011/041454 WO 20110622
- International Announcement: WO2011/163365 WO 20111229
- Main IPC: B29C47/02
- IPC: B29C47/02 ; B29C47/30 ; B29C47/70 ; B29C70/08 ; B29C70/52 ; B32B5/12 ; B29C47/38 ; B29C47/06 ; B29C47/88 ; B29B15/12 ; B29C47/00 ; B29K105/08

Abstract:
A prepreg that contains a plurality of unidirectionally aligned continuous fibers embedded within a thermoplastic polymer matrix is provided. In addition to continuous fibers, the prepreg also contains a plurality of long fibers that are combined with the continuous fibers so that they are randomly distributed within the thermoplastic matrix. As a result, at least a portion of the long fibers become oriented at an angle (e.g., perpendicular) relative to the direction of the continuous fibers. Through such orientation, the long fibers can substantially increase the mechanical properties of the prepreg in the transverse direction (e.g., strength) and thus achieve a more isotropic material. Although unique isotropic prepregs are one aspect of the present invention, it should be understood that this is not a requirement. In fact, one notable feature of the present invention is the ability to tailor the mechanical properties of the prepreg for an intended application by selectively controlling certain process parameters, such as the type of long fibers employed, the type of continuous fibers employed, the concentration of the long fibers, the concentration of the continuous fibers, the thermoplastic resin(s) employed, etc.
Public/Granted literature
- US20130136890A1 Thermoplastic Prepreg Containing Continuous and Long Fibers Public/Granted day:2013-05-30
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