Invention Grant
- Patent Title: Sustainable composite building materials and related methods of manufacture
- Patent Title (中): 可持续复合建筑材料及相关制造方法
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Application No.: US14210704Application Date: 2014-03-14
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Publication No.: US09096465B2Publication Date: 2015-08-04
- Inventor: Robert L. Tuttle , Ronald H. Brown , Anthony McConnell
- Applicant: Haworth, Inc.
- Applicant Address: US MI Holland
- Assignee: Haworth, Inc.
- Current Assignee: Haworth, Inc.
- Current Assignee Address: US MI Holland
- Agency: Warner Norcross & Judd LLP
- Main IPC: C04B9/00
- IPC: C04B9/00 ; C04B9/04 ; E04C2/16 ; B29C43/22 ; B29C43/28

Abstract:
Sustainable composite materials for interior spaces and related methods of manufacture are provided. In one aspect of the invention, the sustainable composite materials include a load-bearing stud. The load-bearing stud includes a plurality of woven burlap layers impregnated with a magnesium oxide resin. The load-bearing stud is formed by creasing a woven burlap sheet to form multiple foldable panels, wetting the foldable panels with a curable resin, layering the foldable panels to achieve a multi-layered prepreg, pressing the multi-layered prepreg to distribute the resin therethrough, compacting the multi-layered prepreg within a mold cavity having the exterior shape of the load-bearing stud, and curing the multi-layered prepreg, wherein the resin includes a mixture of mono-potassium phosphate and magnesium oxide. The load-bearing stud provides a lightweight, dimensionally stable, and environmentally-friendly composite structure to replace lumber studs and metal studs in building constructions.
Public/Granted literature
- US20140260028A1 SUSTAINABLE COMPOSITE BUILDING MATERIALS AND RELATED METHODS OF MANUFACTURE Public/Granted day:2014-09-18
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