Invention Grant
- Patent Title: Method for continuous synthesis of metal oxide powders
- Patent Title (中): 连续合成金属氧化物粉末的方法
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Application No.: US14296643Application Date: 2014-06-05
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Publication No.: US09126833B2Publication Date: 2015-09-08
- Inventor: David A. Berry , Daniel J. Haynes , Dushyant Shekhawat , Mark W. Smith
- Applicant: David A. Berry , Daniel J. Haynes , Dushyant Shekhawat , Mark W. Smith
- Applicant Address: US DC Washington
- Assignee: U.S. Department of Energy
- Current Assignee: U.S. Department of Energy
- Current Assignee Address: US DC Washington
- Agent James B. Potts; Brian J. Lally; John T. Lucas
- Main IPC: C01B13/00
- IPC: C01B13/00 ; C01B13/34

Abstract:
A method for the rapid and continuous production of crystalline mixed-metal oxides from a precursor solution comprised of a polymerizing agent, chelated metal ions, and a solvent. The method discharges solution droplets of less than 500 μm diameter using an atomizing or spray-type process into a reactor having multiple temperature zones. Rapid evaporation occurs in a first zone, followed by mixed-metal organic foam formation in a second zone, followed by amorphous and partially crystalline oxide precursor formation in a third zone, followed by formation of the substantially crystalline mixed-metal oxide in a fourth zone. The method operates in a continuous rather than batch manner and the use of small droplets as the starting material for the temperature-based process allows relatively high temperature processing. In a particular embodiment, the first zone operates at 100-300° C., the second zone operates at 300-700° C., and the third operates at 700-1000° C., and fourth zone operates at at least 700° C. The resulting crystalline mixed-metal oxides display a high degree of crystallinity and sphericity with typical diameters on the order of 50 μm or less.
Public/Granted literature
- US20140363365A1 METHOD FOR CONTINUOUS SYNTHESIS OF METAL OXIDE POWDERS Public/Granted day:2014-12-11
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