Invention Grant
- Patent Title: Rare earth magnet material and method for producing the same
- Patent Title (中): 稀土磁铁材料及其制造方法
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Application No.: US13384901Application Date: 2010-09-10
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Publication No.: US09242296B2Publication Date: 2016-01-26
- Inventor: Yuji Kaneko , Yukio Takada
- Applicant: Yuji Kaneko , Yukio Takada
- Applicant Address: JP Nagakute
- Assignee: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
- Current Assignee: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
- Current Assignee Address: JP Nagakute
- Agency: Oliff PLC
- Priority: JP2009-235800 20091010
- International Application: PCT/JP2010/065660 WO 20100910
- International Announcement: WO2011/043158 WO 20110414
- Main IPC: B22F3/12
- IPC: B22F3/12 ; H01F1/057 ; B22F1/00 ; B22F3/24 ; C22C33/02 ; H01F41/02

Abstract:
A method for producing a rare earth magnet material which allows efficient Dy or the like diffusion into an inside thereof. This method includes a preparation step of preparing a powder mixture of magnet powder including one or more rare earth elements including neodymium, boron, and the remainder being iron; and neodymium fluoride powder; a heating step of heating a compact of the powder mixture and causing oxygen around magnet powder particles to react with the fluoride powder, thereby obtaining a lump rare earth magnet material in which neodymium oxyfluoride is wholly distributed. The fluoride powder traps oxygen enclosed in the powder mixture and fixes the oxygen as stable NdOF. When Dy is diffused into this rare earth magnet material, Dy smoothly enters into its inside without being oxidized at grain boundaries. Consequently, coercivity of the entire rare earth magnet material can be efficiently increased without wasting scarce Dy.
Public/Granted literature
- US20120114515A1 RARE EARTH MAGNET MATERIAL AND METHOD FOR PRODUCING THE SAME Public/Granted day:2012-05-10
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