Invention Grant
- Patent Title: Method for manufacturing rare-earth magnet
- Patent Title (中): 制造稀土磁铁的方法
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Application No.: US13750576Application Date: 2013-01-25
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Publication No.: US09257227B2Publication Date: 2016-02-09
- Inventor: Kazuaki Haga , Noritaka Miyamoto , Tetsuya Shoji , Noritsugu Sakuma , Shinya Omura , Motoki Hiraoka
- Applicant: Kazuaki Haga , Noritaka Miyamoto , Tetsuya Shoji , Noritsugu Sakuma , Shinya Omura , Motoki Hiraoka
- Applicant Address: JP Aichi
- Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Current Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Current Assignee Address: JP Aichi
- Agency: Sughrue Mion, PLLC
- Priority: JP2012-014275 20120126; JP2012-226801 20121012
- Main IPC: H01F41/00
- IPC: H01F41/00 ; H01F41/02

Abstract:
Provided is a manufacturing method of a rare-earth magnet with high coercive force, including a first step of pressing-forming powder as a rare-earth magnet material to form a compact S, the powder including a RE-Fe—B main phase MP (RE: at least one type of Nd and Pr) and a RE-X alloy (X: metal element) grain boundary phase surrounding the main phase; and second step of bringing a modifier alloy M into contact with the compact S or a rare-earth magnet precursor C obtained by hot deformation processing of the compact S, followed by heat treatment to penetrant diffuse melt of the modifier alloy M into the compact S or the rare-earth magnet precursor C to manufacture the rare-earth magnet RM, the modifier alloy including a RE-Y (Y: metal element and not including a heavy rare-earth element) alloy having a eutectic or a RE-rich hyper-eutectic composition.
Public/Granted literature
- US09230733B2 Method for manufacturing rare-earth magnet Public/Granted day:2016-01-05
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