A joint and a corresponding method of creating a precision-fit joint, including creating a mating surface on a first joint component so that the mating surface includes one or more interfering features, connecting a second joint component with the mating surface such that the interfering feature is compressed, and heating the mating surface above a glass transition temperature or melting temperature of the mating surface, or otherwise treating the surface, so as to induce flow of material from the interfering feature to a area of relatively low pressure between the first joint component and the second joint component.