A shaped electrical conductor (610, 630) includes a first sheet of metal (319) with a first and second thermoplastic adhesive pattern (311, 312). The second pattern is justified with the first pattern. The first sheet is etched to remove metal not covered by the thermoplastic adhesive patterns so that no metal bridges remain between disconnected coated portions. A second sheet of metal (339) has a third and fourth thermoplastic adhesive pattern (333, 334) on a second surface and the fourth pattern is justified with the third pattern. The second sheet is etched to remove metal not covered by the thermoplastic adhesive patterns so that no metal bridges remain between disconnected coated portions. First and second contact regions (315, 335) in the second and third adhesive patterns are in electrical contact.