In at least one implementation, a method for forming openings for a stitched seam in a composite panel having an outer layer, and a substrate behind the outer layer includes providing a laser beam onto the substrate, with the laser beam forming an opening through the substrate but not through the outer layer, and moving at least one of the laser or the substrate relative to the other so that a new opening can be formed that is spaced from the already formed opening. Successive openings can be formed in desired locations around the panel to facilitate subsequent panel stitching. In at least some implementations, the laser may form such openings while stitches are formed in the panel, wherein a stitch is provided in a previous opening while or nearly at the same time the laser forms a different opening for a subsequent stitch.