A method for manufacturing a sports ball comprises cutting outer panels and inner padding cut-outs from three different sheet materials. The padding layer materials have perforations. A layer of heat-reactive adhesive that expands upon heating is applied in the machine-stitched seam areas before the panels are stitched together. The padding layer is glued to the inside-out ball cover before the cover is turned right-side out. A reinforced bladder is inserted into the cover, the remaining seams are stitched shut, and then the ball is molded in a heat and pressure mold that causes the seams to be welded as well as stitched, due to the expansion of the heat-reactive adhesive to cover the stitching in the seams. Enhanced performance characteristics of the resulting ball arise from the air spring aspects provided by the combined features.