Vertical air gap subtractive etch back end metal
Abstract:
After forming source/drain contact structures within an interlevel dielectric (ILD) layer to contact source/drain regions of a field effect transistor (FET), the ILD layer is recessed to expose upper portions of the source/drain contact structures. A sacrificial layer is then formed on a remaining portion of the ILD layer to laterally surround the upper portions of the source/drain contact structures. An interconnect conductor portion is subsequently formed to contact the source/drain contact structures by subtractive patterning of a metal layer that is formed on the sacrificial layer. Next, the sacrificial layer is removed, leaving a void between the interconnect conductor portion and the remaining portion of the ILD layer. A interconnect liner layer is then formed on a top surface and sidewalls of the interconnect conductor portion and on the remaining portion of the ILD layer. The interconnect liner layer encloses an air gap surrounding the upper portions of the source/drain contact structures.
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