- Patent Title: Powder magnetic core, method of manufacturing powder compact for magnetic core, die and die assembly for manufacturing powder magnetic core, and die lubricating composition for manufacturing powder magnetic core
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Application No.: US15025029Application Date: 2014-09-25
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Publication No.: US09754710B2Publication Date: 2017-09-05
- Inventor: Takashi Inagaki , Chio Ishihara , Noriyuki Nakayama , Jiro Shima
- Applicant: HITACHI CHEMICAL COMPANY, LTD.
- Applicant Address: JP Tokyo
- Assignee: Hitachi Chemical Company, Ltd.
- Current Assignee: Hitachi Chemical Company, Ltd.
- Current Assignee Address: JP Tokyo
- Agency: Fitch, Even, Tabin & Flannery, LLP
- Priority: JP2013-201341 20130927; JP2013-201344 20130927
- International Application: PCT/JP2014/075345 WO 20140925
- International Announcement: WO2015/046282 WO 20150402
- Main IPC: H01F1/33
- IPC: H01F1/33 ; B22F3/02 ; H01F41/02 ; H01F3/08

Abstract:
The compact for a magnetic core is manufactured by filling a soft magnetic powder in the die hole, pressing it to form a compact at a density ratio of the soft magnetic powder being 91% or more, and extruding it from the die hole. Before filling the soft magnetic powder to the die hole, a lubricating coating containing lubricating oil and molybdenum disulfide particles is formed on the inner surface of the die hole. It is more effective when further containing insulating ceramic particles. On the extrusion-sliding surface, the compact has a surface layer of the structure that molybdenum disulfide particles and the insulating ceramic particles are interposed between the soft magnetic powder particles, and insulation of soft magnetic powder particles in the surface layer is not destroyed by extrusion. This provides a powder magnetic core suitable for high frequency application.
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