Invention Grant
- Patent Title: Processes for recycling carpet and products of such processes
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Application No.: US14485175Application Date: 2014-09-12
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Publication No.: US09757875B2Publication Date: 2017-09-12
- Inventor: Joseph E. Bork , Stephen C. Paspek, Sr. , Alan F. Schroeder , William H. Heise
- Applicant: Shaw Industries Group, Inc.
- Applicant Address: US GA Dalton
- Assignee: Shaw Industries Group, Inc.
- Current Assignee: Shaw Industries Group, Inc.
- Current Assignee Address: US GA Dalton
- Agency: Phan Law Group PLLC
- Main IPC: B29B17/02
- IPC: B29B17/02 ; B02C19/18 ; C08J11/08 ; C08J11/04 ; D01B9/00 ; C08G63/183 ; C08G69/02 ; B29K105/06 ; B29L31/00 ; B29K67/00 ; B29K77/00

Abstract:
Methods for the recycling of carpet are disclosed that produce clean face fiber suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester or a polyamide, from carpets that includes a face fiber material and a backing material, and include the steps of heating the carpet to a temperature lower than the melting point of the face fiber material, but higher than the initial thermal decomposition temperature of the backing material, for a time and at a temperature sufficient to thermally decompose, pyrolyze, or oxidize at least a portion of the backing material, rendering the backing material friable, that is more friable than the untreated backing; and applying mechanical force to the carpet so as to liberate the friable backing material from the face fiber material.
Public/Granted literature
- US20150057379A1 PROCESSES FOR RECYCLING CARPET AND PRODUCTS OF SUCH PROCESSES Public/Granted day:2015-02-26
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