Invention Grant
- Patent Title: One-piece piston featuring additive machining produced combustion bowl rim and cooling gallery
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Application No.: US14635348Application Date: 2015-03-02
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Publication No.: US09765727B2Publication Date: 2017-09-19
- Inventor: Ross Evers , Scott Kenningley , Wolfram Cromme
- Applicant: FEDERAL-MOGUL CORPORATION
- Applicant Address: US MI Southfield
- Assignee: Federal-Mogul LLC
- Current Assignee: Federal-Mogul LLC
- Current Assignee Address: US MI Southfield
- Agency: Dickinson Wright, PLLC
- Agent Robert L. Stearns
- Main IPC: B23P15/10
- IPC: B23P15/10 ; F02F3/00 ; F02F3/22 ; B23K9/04 ; B23K10/02 ; B22F3/105 ; B23K26/342 ; C23C4/08 ; C23C4/129 ; B33Y10/00 ; B33Y80/00

Abstract:
A piston capable of withstanding high temperatures and extreme conditions of a combustion chamber of an internal combustion engine and manufactured with reduced costs is provided. The method of manufacturing the piston includes casting or forging the bulk of the piston as a single-piece with an open cooling gallery from an economical first material, such as steel, cast iron, or aluminum. The method further includes forming a portion of a combustion bowl surface, which is a small area of the piston directly exposed to the combustion chamber, from a second material by additive machining. The second material has a higher thermal conductivity and higher resistance to oxidation, erosion, and oil coking, compared to the first material. The additive machining process is efficient and creates little waste, which further reduces production costs.
Public/Granted literature
- US20150247474A1 ONE-PIECE PISTON FEATURING ADDITIVE MACHINING PRODUCED COMBUSTION BOWL RIM AND COOLING GALLERY Public/Granted day:2015-09-03
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