- Patent Title: Carbon fiber bundle for resin reinforcement purposes and method for producing same, and carbon-fiber-reinforced thermoplastic resin composition and molded product thereof
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Application No.: US14426104Application Date: 2013-09-04
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Publication No.: US09777127B2Publication Date: 2017-10-03
- Inventor: Tadashi Ohtani , Akira Harada , Shoya Yoda , Atsushi Takahashi
- Applicant: MITSUBISHI RAYON CO., LTD.
- Applicant Address: JP Chiyoda-ku
- Assignee: Mitsubishi Chemical Corporation
- Current Assignee: Mitsubishi Chemical Corporation
- Current Assignee Address: JP Chiyoda-ku
- Agency: Oblon, McClelland, Maier & Neustadt, L.L.P.
- Priority: JP2012-196588 20120906; JP2013-115330 20130531
- International Application: PCT/JP2013/073762 WO 20130904
- International Announcement: WO2014/038574 WO 20140313
- Main IPC: C08J5/04
- IPC: C08J5/04 ; C08J5/24 ; C08J5/06 ; B29B15/12 ; B29B15/14 ; C08K3/04 ; C08L33/02 ; C08L23/26 ; B29K23/00 ; B29K307/04

Abstract:
The purpose of the present invention is to provide a carbon fiber bundle for resin reinforcement purposes, which is produced using a sizing agent that can exert satisfactory interface adhesiveness to both of a carbon fiber bundle and a thermoplastic resin in the production of a carbon-fiber-reinforced thermoplastic resin, and which has satisfactory emulsion stability. One embodiment of the present invention is a carbon fiber bundle for resin reinforcement purposes, which comprises a carbon fiber bundle and a polymer adhered onto the carbon fiber bundle, wherein the polymer is produced by binding an acid-modified polyolefin having a polyolefin structure and an acidic group in the molecular structure thereof to a hydrophilic polymer having a weight average molecular weight (Mw) of 450 or more, and wherein the ratio of the mass of the polyolefin structure to the mass of the acidic group in the acid-modified polyolefin is 100:0.1 to 100:10, the ratio of the mass of the acid-modified polyolefin to the mass of the hydrophilic polymer is 100:1 to 100:100, and the content of the polymer in the carbon fiber bundle for resin reinforcement purposes is 0.1 to 8.0 mass % inclusive.
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