Invention Grant
- Patent Title: Porous electrode substrate, method for manufacturing same, membrane electrode assembly, polymer electrolyte fuel cell, precursor sheet, and fibrillar fibers
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Application No.: US15391769Application Date: 2016-12-27
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Publication No.: US09786923B2Publication Date: 2017-10-10
- Inventor: Kazuhiro Sumioka , Shigeru Tanoue , Yoshihiro Sako
- Applicant: MITSUBISHI RAYON CO., LTD.
- Applicant Address: JP Chiyoda-ku
- Assignee: Mitsubishi Chemical Corporation
- Current Assignee: Mitsubishi Chemical Corporation
- Current Assignee Address: JP Chiyoda-ku
- Agency: Oblon, McClelland, Maier & Neustadt, L.L.P.
- Priority: JP2011-010559 20110121; JP2011-059443 20110317
- Main IPC: H01M8/10
- IPC: H01M8/10 ; H01M4/88 ; H01M8/0234 ; H01M4/86 ; D01F9/22 ; D21H13/50 ; H01M8/1018

Abstract:
Provided is a porous electrode substrate having excellent thickness precision, gas permeability and conductivity, handling efficiency, low production costs and a high carbonization rate during carbonization. Also provided are a method for manufacturing such a substrate, a precursor sheet and fibrillar fiber used for forming such a substrate, along with a membrane electrode assembly and a polymer electrolyte fuel cell that contain such a substrate. The method for manufacturing a porous electrode substrate includes step (1) for manufacturing a precursor sheet in which short carbon fibers (A) and carbon fiber precursor (b) are dispersed, and step (2) for carbonizing the precursor sheet, and the volume contraction rate of carbon fiber precursor (b) in step (2) is 83% or lower. The present invention also relates to a porous electrode substrate obtained by such a manufacturing method, a precursor sheet and fibrillar fiber used for forming the substrate, along with a membrane electrode assembly and a polymer electrolyte fuel cell containing the substrate.
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