Invention Grant
- Patent Title: Manufacturing method for rare-earth magnet
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Application No.: US14435228Application Date: 2013-10-04
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Publication No.: US09859055B2Publication Date: 2018-01-02
- Inventor: Noritaka Miyamoto , Daisuke Ichigozaki , Tetsuya Shoji , Eisuke Hoshina , Akira Kano , Osamu Yamashita
- Applicant: Noritaka Miyamoto , Daisuke Ichigozaki , Tetsuya Shoji , Eisuke Hoshina , Akira Kano , Osamu Yamashita
- Applicant Address: JP Aichi
- Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Current Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Current Assignee Address: JP Aichi
- Agency: Sughrue Mion, PLLC
- Priority: JP2012-231013 20121018
- International Application: PCT/JP2013/077043 WO 20131004
- International Announcement: WO2014/061466 WO 20140424
- Main IPC: C22C33/02
- IPC: C22C33/02 ; B22F3/02 ; H01F41/02 ; B22F3/14 ; C22C38/00 ; H01F1/057 ; B22F3/17 ; H01F1/08 ; B22F1/00

Abstract:
Provided is a method for manufacturing a rare-earth magnet capable of manufacturing a rare-earth magnet with high degree of orientation by sufficient plastic deformation while suppressing cracks at the side faces of a compact that is plastic-deformed during the hot deformation processing. The method includes a step of preparing a compact S, preparing a plastic processing mold including a die D in which a cavity Ca is provided, and punches P that are slidable in the cavity Ca, the cavity Ca having a cross section that is larger in cross-sectional dimensions than a cross section of the compact S that is orthogonal to a pressing direction by the punches P; and a step of placing the compact S in the cavity Ca and performing hot deformation processing, thus manufacturing an orientational magnet C. Let that W1 denotes a length of a short side of the cross section of the cavity Ca and t1 denotes a length of a side of the cross section of the compact S that is placed in the cavity Ca, the side corresponding to the short side of the cavity Ca, t1/W1 is within a range of 0.55 to 0.85, and from some stage during the hot deformation processing, a part of the compact S is constrained at a side face of the cavity Ca so that deformation of the compact is suppressed, but another part of the compact is in a non-constraint state.
Public/Granted literature
- US20150279559A1 MANUFACTURING METHOD FOR RARE-EARTH MAGNET Public/Granted day:2015-10-01
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