- Patent Title: Particulate mixtures for forming polycrystalline compacts and earth-boring tools including polycrystalline compacts having material disposed in interstitial spaces therein
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Application No.: US14858392Application Date: 2015-09-18
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Publication No.: US09878425B2Publication Date: 2018-01-30
- Inventor: Anthony A. DiGiovanni
- Applicant: Baker Hughes Incorporated
- Applicant Address: US TX Houston
- Assignee: Baker Hughes Incorporated
- Current Assignee: Baker Hughes Incorporated
- Current Assignee Address: US TX Houston
- Agency: TraskBritt
- Main IPC: B23B7/14
- IPC: B23B7/14 ; B24D3/06 ; B24D99/00 ; E21B10/567 ; B24D3/10 ; E21B10/55 ; C01C3/06 ; C04B35/52

Abstract:
Polycrystalline compacts include smaller and larger hard grains that are interbonded to form a polycrystalline hard material. The larger grains may be at least about 33 times larger than the smaller grains. An interstitial material comprising one or more of a boride, a carbide, a nitride, a metal carbonate, a metal bicarbonate, and a non-catalytic metal may be disposed between the grains. The compacts may be used as cutting elements for earth-boring tools such as drill bits, and may be disposed on a substrate. A particulate mixture includes a first plurality of grains of hard material having a coating formed over the grains of hard material. The coating comprises at least one of a boride, a carbide, a nitride, a metal carbonate, a metal bicarbonate, and a non-catalytic metal. A second plurality of grains of hard material has a grain size at least 33 times larger than the first plurality.
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