Abstract:
The invention relates to a process for the production of phosgene comprising a gas phase reaction of carbon monoxide and chlorine in the presence of a carbon catalyst in a multi-tubular reactor, wherein the carbon catalyst comprises an amount of mesopores having a pore diameter in the range of from 2 to 50 nm of at least 0.45 ml/g of the total pore volume and the use of a carbon catalyst comprising an amount of mesopores having a pore diameter in the range of from 2 to 50 nm of at least 0.45 ml/g of the total pore volume, for the production of phosgene and a reaction mixture for preparing phosgene, the mixture comprising a catalyst for preparing phosgene comprising a porous material comprising carbon, micropores and mesopores, wherein said micropores have a pore diameter of less than 2 nm and wherein said mesopores have a pore diameter in the range of from 2 to 50 nm, wherein the volume of the mesopores of the porous material is of at least 0.45 ml/g, and a gas stream G comprising carbon monoxide (CO) and chlorine (Cl2).
Abstract:
Chemical reactor comprising an educt space with inlet means for feeding at least one educt stream into said space: a product space with outlet means for removing at least one product stream from said space: a plurality of parallel tubes extending from the educt space to the product space in an axial direction, forming a tube bundle, wherein the tubes comprise at least one heterogeneous catalyst: a cooling liquid space surrounding at least a section of the tube bundle, wherein said space has an inlet and an outlet spaced from the inlet at least in the axial direction, and wherein the cooling liquid space defines a cooling liquid flow path between inlet and outlet: n cooling liquid temperature measuring devices MD(i), i=1 . . . n, n>2, inside the cooling liquid space, wherein MD(i+1), is located upstream of MD(i) in the cooling liquid flow path.
Abstract:
The invention relates to a process for preparing isocyanates by reacting primary amines with phosgene in a solvent, where the solvent comprises a dialkyl carbonate.
Abstract:
The present invention relates to a process for preparing isocyanates by reacting amines with phosgene in the liquid phase, where phosgene, hydrogen chloride and isocyanates are separated with stripping columns operated at different pressures.
Abstract:
The invention relates to a process for at least partially separating a light boiling component from a mixture containing said light boiling component and at least a heavy boiling component, the process comprising the steps of (a) feeding the mixture into a distillation column and withdrawing a distillate stream enriched in the light boiling component from the top section of the distillation column and withdrawing a bottom stream enriched in the heavy boiling component from the bottom section of the distillation column: and (b) transferring at least part of the distillate stream as a condensation stream to a condensation device wherein the condensation stream is at least partially condensed and recycled to the top section of the distillation column, wherein the condensation device comprises a pump and a de Laval nozzle having a throat, a converging zone before the throat and a diverging zone after the throat, the condensation stream being passed into the converging zone of the de Laval nozzle, the condensation stream being accelerated to sonic speed while passing the throat, the condensation stream being expanded in the diverging zone to supersonic speed, thereby at least part of the condensation stream being condensed to form a liquid recycle stream, and the recycle stream being recycled through the pump to the top section of the distillation column.
Abstract:
The invention relates to a process for producing isocyanates by reacting the corresponding amines with phosgene in the liquid phase, comprising: (a) mixing an amine comprising feed stream, a phosgene comprising feed stream and optionally an inert solvent; (b) reacting the amine with phosgene in a first reaction section to obtain an intermediate reaction mixture comprising isocyanate, carbamoyl chlorides, amine hydrochlorides and unreacted phosgene; (c) cleaving the carbamoyl chlorides and remove phosgene from the intermediate reaction mixture in a second reaction section to obtain an isocyanate comprising crude product, (d) optionally working-up the crude product; wherein reacting (b) is carried out such that the intermediate reaction mixture comprises 1.7 to 5 mol-% solid amine hydrochlorides based on the molar amount of amine fed into the process.
Abstract:
The invention relates to a process for producing phosgene by gas phase reaction of carbon monoxide and chlorine in the presence of a catalyst in a reactor that comprises a plurality of contact tubes arranged parallel to one another, which contact tubes are filled with the catalyst and around which at least one fluid heat transfer medium flows, a feed stream of a mixture of a chlorine input stream and a carbon monoxide input stream being conducted into the contact tubes and reacted to form a phosgene-containing product gas mixture, characterised in that the product gas mixture is discharged from the contact tubes at an outlet end of the contact tubes. The method according to the invention is characterised in that the gas phase reaction is carried out in the reactor such that the position of the highest temperature in a contact tube (hot spot) moves along the longitudinal axis of the contact tube at a predetermined rate of migration, the hot spot having a rate of migration in the longitudinal direction of the contact tubes which is in the range of 1 to 50 mm per day. The invention also relates to a reactor for carrying out the process.
Abstract:
The present invention relates to gas phase phosgenation of amines for preparation of isocyanates. In the present invention, phosgene is prepared by reacting chlorine with an excess of carbon monoxide in a gas phase. The obtained phosgene-containing reaction mixture is divided into two streams by a thermal and/or a membrane separating process. The first stream is a low-carbon monoxide stream of no more than 1% by weight of carbon monoxide, based on a total weight of the first stream. The second stream is a carbon monoxide-rich stream of more than 10% by weight of carbon monoxide, based on a total weight of the second stream. The first stream is used as the phosgene-containing reactant stream in the gas phase phosgenation of amines to prepare isocyanates. The second stream can be recycled into the phosgene synthesis.
Abstract:
The invention relates to a process for producing phosgene by gas phase reaction of carbon monoxide and chlorine in the presence of a solid-state catalyst in a shell-and-tube reactor (1) comprising catalyst tubes (3) which are surrounded by a reactor shell (23) and which accommodate the solid-state catalyst and around which a temperature control medium flows, and baffle plates (27) arranged at right angles to the catalyst tubes (3) in order to generate crossflow of the temperature control medium with respect to the catalyst tubes (3), comprising the following steps:
(a) feeding a gas mixture comprising carbon monoxide and chlorine into the shell-and-tube reactor (1), such that the reaction mixture enters the catalyst tubes (3) at one end; (b) reacting the carbon monoxide with chlorine to give phosgene in the catalyst tubes (3) to give a phosgene-containing product stream; (c) withdrawing the phosgene-containing product stream from the shell-and-tube reactor (1), wherein the amount of liquid temperature control medium in the shell-and-tube reactor (1) is sufficiently large that the temperature of the temperature control medium in the event of failure of the temperature control medium flow reaches the normal boiling point of the temperature control medium no earlier than after 90 s.