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公开(公告)号：CN107921574A
公开(公告)日：2018-04-17
申请号：CN201680048159.8
申请日：2016-08-10
Applicant: 格林策巴赫机械制造有限公司
Inventor： 马库斯·魏格尔
CPC classification number: B23K20/1235 , B23K20/1255 , B23K20/129 , B23K37/0276 , B23K2101/04 , B23K2201/04
Abstract: 用于以要被接合的至少两个部件(6)的形式通过摩擦搅拌焊接均匀焊接二维弯曲结构的装置和方法，具有下列特征：a)用于实施所述方法的插槽板(1)，通过引导机器而引导且具有驱动头(2)和锁固至所述驱动头(2)的锥体组件(3)，而且具有焊接蹄片固定件(4)和焊接蹄片(8)的焊接销(11)的销轴承(5)；b)为了在要接合的所述部件(6)的两侧上都实现无孔洞且具有满意表面的焊接结果，确定相关于控制焊接过程的相关测量参数，其中条形传感器(23)是沿所述锥体组件(3)的该侧而设，其中用于感测轴向力的传感器(20)被提供，其中具有应变计带体形式的至少三个传感器(25)适用于测量作用于所述焊接销(11)上的轴向力，而且其中进一步的压电力测量传感器(24)是设置在所述摩擦销的柄(7)的纵轴中，所述压电力测量传感器(24)同样是用于测量轴向力。
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公开(公告)号：US6043448A
公开(公告)日：2000-03-28
申请号：US81407
申请日：1998-05-19
Applicant: Kazuhiko Yokoya , Johichi Gotoh
Inventor： Kazuhiko Yokoya , Johichi Gotoh
CPC classification number: B23K11/241 , B23K11/063 , B23K11/257 , B23K2201/04
Abstract: A method for welding using an on/off switching control. The switching control forms a wave cycle with a plurality of peaks. Within a half wave cycle (1/2f) of welding current f, the wave form takes the shape of an inclined straight line A rising to a predetermined current value S1, a pause in the current which causes a straight line B to extend from upper end of line A, a voltage drop as shown by straight line C, which is shown as a straight line from B to a predetermined current drop, a drop pause as shown by straight line D and at least another current rise and current pause extending from straight line D, wherein all the welding periods are of the same time duration so that welding nuggets are evenly formed.
Abstract translation: 一种使用开/关切换控制进行焊接的方法。 切换控制形成具有多个峰的波周期。 在焊接电流f的半波周期（+ E，fra 1/2 + EE f）内，波形呈上升到预定电流值S1的倾斜直线A的形状，导致电流的暂停 直线B从线A的上端延伸，如由直线C所示的直线C所示的电压降，其从B到直到预定电流下降的直线示出，如直线D所示的下降暂停和至少另一个 从直线D延伸的电流上升和电流暂停，其中所有焊接周期具有相同的持续时间，使得焊接块均匀地形成。
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公开(公告)号：US6000600A
公开(公告)日：1999-12-14
申请号：US947831
申请日：1997-10-08
Applicant: Carl Edward Erikson , Angel Luis Ortiz, Jr.
Inventor： Carl Edward Erikson , Angel Luis Ortiz, Jr.
CPC classification number: B23K37/0408 , B23K26/0823 , B23K26/28 , B23K37/0426 , B23K2201/04
Abstract: An exemplary method for welding a circular disk coaxially atop a tubular body comprises the steps of rotating the body and disk thereon, drawing a vacuum inside the body for vacuum holding the disk thereon, and welding the disk along a rim thereof to the body to sealingly join the disk thereto.
Abstract translation: 用于在管状体上面同轴地焊接圆盘的示例性方法包括以下步骤：使主体和盘在其上旋转，在体内抽真空以将其保持在其上，并将盘沿其边缘焊接到主体以密封 加入磁盘。
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公开(公告)号：US5735046A
公开(公告)日：1998-04-07
申请号：US722805
申请日：1996-09-27
Applicant: Christine M. Frasier , James C. Muskat , Charles J. Teague
Inventor： Christine M. Frasier , James C. Muskat , Charles J. Teague
IPC: B23K20/02 , B23K20/16 , B23K20/22 , B23K20/26 , B23P15/00 , F01D5/02 , F01D5/06 , F01D5/30 , F01D25/28
CPC classification number: B23K20/26 , B23K20/023 , B23K20/16 , B23K20/22 , B23P15/006 , F01D25/285 , F01D5/02 , F01D5/063 , F01D5/3046 , F01D5/3061 , B23K2201/001 , B23K2201/04 , Y10T29/49316 , Y10T29/4932
Abstract: A lightweight high temperature multiproperty rotor disk and method of manufacture for use in a gas turbine engine. The rotor disk of a nickel super alloy and having a plurality of lightweight high temperature single crystal blade attachment lugs bonded thereto. The single crystal high temperature rotor blade attachment lugs being cast in a substantially rectangular shape and bonded to the circumference of the disk. A method of manufacturing the rotor includes positioning the plurality of single crystal attachment lugs on a positioning ring that has locating nests formed thereon. Subsequently, the rotor disk is placed within the bonding ring and a restraining ring is placed around the entire subassembly. Upon subjecting the assembly to high temperature the rotor disk, having a coefficient of thermal expansion greater than the coefficient of thermal expansion of the restraining member, forces the components into a mating relationship. Upon completion of the bonding cycle, the restraining ring is removed from the assembly and the bonding ring is machined away.
Abstract translation: 一种轻型高温多功能转子盘及其用于燃气轮机的制造方法。 镍超合金的转子盘，并具有多个轻质的高温单晶刀片附接凸耳。 单晶高温转子叶片附接凸耳被铸造成大致矩形的形状并且结合到盘的圆周上。 制造转子的方法包括将多个单晶安装凸耳定位在其上形成有定位嵌套的定位环上。 随后，转子盘被放置在接合环内，并且围绕整个子组件放置限制环。 在使组件经受高温的情况下，具有大于限制构件的热膨胀系数的热膨胀系数的转子盘迫使部件成为配合关系。 在结合循环完成后，约束环从组件中移除，并且结合环被加工掉。
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公开(公告)号：US5609471A
公开(公告)日：1997-03-11
申请号：US568986
申请日：1995-12-07
Applicant: Christine M. Frasier , James C. Muskat , Charles J. Teague
Inventor： Christine M. Frasier , James C. Muskat , Charles J. Teague
IPC: B23K20/02 , B23K20/16 , B23K20/22 , B23K20/26 , B23P15/00 , F01D5/02 , F01D5/06 , F01D5/30 , F01D25/28 , F04D29/44
CPC classification number: B23K20/26 , B23K20/023 , B23K20/16 , B23K20/22 , B23P15/006 , F01D25/285 , F01D5/02 , F01D5/063 , F01D5/3046 , F01D5/3061 , B23K2201/001 , B23K2201/04 , Y10T29/49316 , Y10T29/4932
Abstract: A lightweight high temperature multiproperty rotor disk and method of manufacture for use in a gas turbine engine. The rotor disk of a nickel super alloy and having a plurality of lightweight high temperature single crystal blade attachment lugs bonded thereto. The single crystal high temperature rotor blade attachment lugs being cast in a substantially rectangular shape and bonded to the circumference of the disk. A method of manufacturing the rotor includes positioning the plurality of single crystal attachment lugs on a positioning ring that has locating nests formed thereon. Subsequently, the rotor disk is placed within the bonding ring and a restraining ring is placed around the entire subassembly. Upon subjecting the assembly to high temperature the rotor disk, having a coefficient of thermal expansion greater than the coefficient of thermal expansion of the restraining member, forces the components into a mating relationship. Upon completion of the bonding cycle, the restraining ring is removed from the assembly and the bonding ring is machined away.
Abstract translation: 一种轻型高温多功能转子盘及其用于燃气轮机的制造方法。 镍超合金的转子盘，并具有多个轻质的高温单晶刀片附接凸耳。 单晶高温转子叶片附接凸耳被铸造成大致矩形的形状并且结合到盘的圆周上。 制造转子的方法包括将多个单晶安装凸耳定位在其上形成有定位嵌套的定位环上。 随后，转子盘被放置在接合环内，并且围绕整个子组件放置限制环。 在使组件经受高温的情况下，具有大于限制构件的热膨胀系数的热膨胀系数的转子盘迫使部件成为配合关系。 在结合循环完成后，约束环从组件中移除，并且结合环被加工掉。
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Patent Agency Ranking
公开(公告)号：US6138355A
公开(公告)日：2000-10-31
申请号：US203431
申请日：1998-12-01
Applicant: John R. Grassi
Inventor： John R. Grassi
CPC classification number: B60B3/02 , B23K20/129 , B60B25/004 , B23K2201/04 , Y10S72/707 , Y10T29/49501 , Y10T29/49803
Abstract: A method for manufacturing a vehicle wheel includes the steps of providing a wheel rim and a spider and positioning the wheel rim and the spider adjacent each other. The wheel rim and the spider are then friction welded to each other. Subsequently, a portion of the spider is locked down onto the wheel rim by electromagnetic forming. Preferably, one end of the rim is positioned in a cavity formed in the spider. During friction welding, the upset material of the rim fills the cavity of the spider. Subsequently, while the metal is still relatively fluid, a flange of the spider is locked down onto the wheel rim by electromagnetic forming to secure the wheel rim and spider together.
Abstract translation: 一种制造车轮的方法包括以下步骤：提供轮辋和轮辋，并且将所述轮辋和所述轮辋彼此相邻地定位。 然后将轮辋和轮辋彼此摩擦焊接。 随后，通过电磁成形将蜘蛛的一部分锁定在轮缘上。 优选地，边缘的一端定位在形成在蜘蛛中的空腔中。 在摩擦焊接期间，轮辋的镦粗材料填充了蜘蛛的空腔。 随后，当金属仍然相对流动时，通过电磁成形将蜘蛛的凸缘锁定在轮缘上，以将轮缘和轮架固定在一起。
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公开(公告)号：US6023843A
公开(公告)日：2000-02-15
申请号：US22048
申请日：1998-02-11
Applicant: Naoki Mizobuchi
Inventor： Naoki Mizobuchi
CPC classification number: B23K11/063 , B23K11/0873 , B23P15/006 , F16H45/02 , B23K2201/04 , F16H2045/0294 , Y10T29/4933 , Y10T29/49995
Abstract: A method of forming a driven plate (20) of a torque converter (1) has first, second and third steps. In the first step, a flat plate member (10) is cut into a predetermined configuration. In the second step, the plate member (10) is wound to form an annular member 11 that has slightly overlapping ends with a predetermined length (t). In the third step, resistance welding is performed on overlapping ends of the annular member (11), and thereby the opposite end portions are joined together to form a continuous annular member (12).
Abstract translation: 形成变矩器（1）的从动板（20）的方法具有第一，第二和第三步骤。 在第一步骤中，将平板构件（10）切割成预定构造。 在第二步骤中，板构件（10）被卷绕以形成具有预定长度（t）的稍微重叠的端部的环形构件11。 在第三步骤中，在环形构件（11）的重叠端部进行电阻焊接，从而相对的端部接合在一起形成连续的环形构件（12）。
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公开(公告)号：US6007301A
公开(公告)日：1999-12-28
申请号：US953249
申请日：1997-10-17
Applicant: Toshiharu Noda , Michio Okabe , Takao Shimizu
Inventor： Toshiharu Noda , Michio Okabe , Takao Shimizu
CPC classification number: B23K1/0018 , F01D5/025 , F01D5/043 , F01D5/28 , B23K2201/04 , F05D2230/23 , F05D2300/133 , F05D2300/173
Abstract: A turbine rotor consisting of a wheel made of a TiAl alloy of good heat resistance and a rotor shaft made of a steel with good bonding strength is disclosed. As the shaft material a structural steel or a martensitic heat resistant steel is used. A TiAl turbine wheel made by precision casting is butted to the shaft with insertion of a brazing filler in the butted interfaces and stress of 0.01 kgf/mm.sup.2 or higher but lower than yield stress of the shaft is applied on the butted interfaces under heating by high frequency induction heating in atmosphere of an inert gas or a reducing gas to a temperature higher than the liquidus temperature of the brazing metal but not exceeding 100.degree. C. above the liquidus temperature. Turbine rotors with good accordance of the axes of the wheel and the shaft will be obtained by fitting a projection (or recess) and a recess (or projection) formed at the base of the wheel and the end of the shaft concentrically to the outer shape thereof, and by brazing the ring-shaped area outside the fitted parts.
Abstract translation: 公开了一种涡轮转子，由具有良好耐热性的TiAl合金制成的车轮和由具有良好接合强度的钢制成的转子轴组成。 作为轴材料，使用结构钢或马氏体耐热钢。 通过精密铸造制成的TiAl涡轮机叶片在对接界面上插入钎焊料，并且在0.01kgf / mm2以上的应力下被接合到轴上，但低于在加热下的对接界面上的屈服应力高 在惰性气体或还原气体的气氛中进行高频感应加热至比钎焊金属的液相线温度高但不超过液相温度100℃以上的温度。 通过将形成在车轮的底部和轴的端部的突起（或凹部）和凹部（或凸起）同心地配合到外部形状来获得与车轮和轴的轴线良好一致的涡轮转子 并且通过将环形区域钎焊在装配部件的外部。
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公开(公告)号：US5734142A
公开(公告)日：1998-03-31
申请号：US684473
申请日：1996-07-19
Applicant: John Kazmierczak
Inventor： John Kazmierczak
CPC classification number: B23K11/046 , B23K37/06 , B23K2201/04
Abstract: A method of flash/butt welding an aluminum bicycle wheel rim, in which an aluminum sleeve having a dielectric anodized hardcoat surface finish is inserted into the center of the rim in order to support the interior walls of the rim during the welding process, is disclosed. The walls of a wheel rim or other similar metal profile defines an inner space in a tubular section of the rim. The sleeve is partially inserted into a first end of the rim and partially inserted into a second end of the rim. During the welding process, an electric current flows across a small space or gap between the two ends. The electric current melts the ends, at which time the two ends are pressed together in order to forge them into a single piece. The metal sleeve supports the inner walls of the profile in order to prevent collapse of the wall during welding. Due to the dielectric coating, the sleeve does not affect the welding circuit.
Abstract translation: 公开了一种闪光/对接焊接铝自行车轮辋的方法，其中将具有电介质阳极氧化硬涂层表面光洁度的铝套筒插入到轮辋的中心以便在焊接过程期间支撑轮辋的内壁 。 轮缘或其他类似的金属轮廓的壁限定了轮辋的管状部分中的内部空间。 套筒部分地插入到边缘的第一端中并且部分地插入到边缘的第二端中。 在焊接过程中，电流流过两端之间的小空间或间隙。 电流熔化端部，此时将两端压在一起，以将其锻造成单件。 金属套筒支撑型材的内壁，以防止焊接过程中壁的塌陷。 由于电介质涂层，套管不影响焊接电路。
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公开(公告)号：US5672286A
公开(公告)日：1997-09-30
申请号：US692414
申请日：1996-08-05
Applicant: Harold W. Seeds
Inventor： Harold W. Seeds
CPC classification number: F16C3/02 , B23K33/004 , B23K9/0286 , B23K9/173 , B23K2201/04 , B23K2201/06 , B23K2203/10
Abstract: A drive shaft assembly includes an aluminum torque tube and aluminum yokes that are arc welded to the ends of the torque tube. The torque tube has a hollow cylindrical end portion at each end that is pressed onto an annular end portion of the respective yoke to form a narrow annular slit. The two parts are then arc welded together by forming an electric arc between the parts at the narrow annular slit and a consumable aluminum based electrode. The electric arc is sustained with a pulsed high amperage direct current to fill the narrow annular slit with aluminum based material from the consumable electrode in a single pass.
Abstract translation: 驱动轴组件包括铝扭矩管和铝轭，其电弧焊接到扭矩管的端部。 扭矩管在每个端部具有中空圆柱形端部，该中空圆柱形端部被压在相应磁轭的环形端部上以形成窄的环形狭缝。 然后通过在窄环形狭缝处的部件和可消耗铝基电极之间形成电弧将两部分电弧焊接在一起。 电弧以脉冲的高电流直流电流维持，以单次通过来自消耗电极的铝基材料填充窄的环形狭缝。
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