Abstract:
A method and apparatus are disclosed for improving the implementation of automated job management for equipment in a factory. A software library is provided that allows a job management client, such as a thin station controller client, to communicate with an equipment server, such as an equipment interface bridge (EIB). The job management client can create, control and monitor jobs conveniently and efficiently utilizing industry standard protocols. The equipment server communicates directly in real-time with factory equipment. By providing an interface between a job management client and an equipment server, data consumer clients are effectively decoupled from job management clients, allowing next generation station controllers for monitoring and controlling equipment processing to be easily implemented. Layers of expensive and complex code currently in use for job management can be replaced with a superior and cost-effective thin-client, distributed architecture. Such a system may operate in conjunction with legacy station controllers, or the station controller can be eliminated and replaced by multiple modules that distribute the many types of functions typically incorporated into conventional station controllers.
Abstract:
The present invention comprises a distal rest pad for supporting a portion of a wafer seated on an end effector. In one embodiment, the rest pad includes a bottom support pad and an edge stop. Each element is mounted separately to the distal end of a support plate. The bottom support pad includes an inclined surface that transitions to a substantially horizontal surface at its distal end. The edge stop has a substantially vertical wafer contact surface that the peripheral edge of a wafer eventually contacts as the wafer is urged towards the distal rest pad. In another embodiment, the bottom support pad comprises an inclined surface. In yet another embodiment, the distal rest pad comprises a single structure. The distal rest pad includes a backstop portion and a bottom support separated by a particle collection groove. The bottom support may include an inclined lead-in surface that transitions into a flat contact surface or only comprise an inclined lead-in surface.
Abstract:
The present invention is a pre-aligner capable of determining the center of a wafer by casting light onto a wafer that is positioned above a charge-coupled device (CCD). The pre-aligner perfoi ns this operation by directing light emitted from a single LED simultaneously onto the wafer and the CCD. The light emitted from the LED is directed through a light guide in order to direct the light onto the wafer and CCD. A lens collimates the light exiting the light guide such that the light, as it passes the wafer's edge, is substantially perpendicular to the wafer's edge. The light guide may be removably secured to the pre-aligner housing for easy installation removal. The prealigner is capable of self-calibrate the LED.
Abstract:
The present invention is a wafer transfer system that transports individual wafers between chambers within an isolated environment. In one embodiment, a wafer is transported by a wafer shuttle that travel within a transport enclosure. The interior of the transport enclosure is isolated from the atmospheric conditions of the surrounding wafer fabrication facility. Thus, an individual wafer may be transported throughout the wafer fabrication facility without having to maintain a clean room environment for the entire facility. The wafer shuttle may be propelled by various technologies, such as, but not limited to, magnetic levitation or air bearings. The wafer shuttle may also transport more than one wafer simultaneously. The interior of the transport enclosure may also be under vacuum, gas-filled, or subject to filtered air.
Abstract:
The present invention is a unified spine structure that EFEM components, such as a wafer handling robot and a SMIF pod advance assembly, may mount to. The frame includes multiple vertical struts that are mounted to an upper support member and a lower support member. Structurally tying the vertical struts to the support members creates a rigid body to support the EFEM components. The vertical struts also provide a common reference that the EFEM components may align with. This eliminates the need for each EFEM component to align with respect to each other. Thus, if one EFEM component is removed it will not affect the alignment and calibration of the remaining secured EFEM components. The unified frame also creates an isolated storage area for the SMIF pod door and the port door within the environment that is isolated from the outside ambient conditions.
Abstract:
A system is disclosed for safeguarding fab operators (115) and workpieces such as semiconductor wafers from harm as a result of collision between an operator shown in the open corridor (115) and a transport assembly (106, 110) for the workpieces as the workpieces are transported between tools (102) and storage nests (108) within a tool bay (100).
Abstract:
A control system for transferring and buffering material in a material transport system. A transport system and method for moving an article between a conveyor and a workstation. A robot works in conjunction with transportation buffer control system to move Pods between storage shelves, load ports and I/O ports without intervention of the material handling controller. The robots include vertical movement mechanisms and horizontal movement mechanisms together with gripping devices to handle the Pods. Movement of Pods between storage shelves, load ports and I/O ports is seen as a single activity by the material control system. The TC identifies a Transport Job as a specific object (402) and submits the Transport Job to the Scheduler (404). The Control Thread (406) is a CLC object that receives commands from the Scheduler (404) and issues atomic level commands to the transport robot. The Control Thread (406) controls a transport robot via an x-axis controller (412) and z-axis controller (414). The Handshake Control (416) is able to communicate with the CLC object E23 or E24 Handshake Control Thread (418).
Abstract:
A method and apparatus for removing a semiconductor wafer cassette (106) from a SMIF pod (100) and for transferring the cassette along a vertical axis to a platform (142) of a wafer processing station (124). The apparatus is comprised of a transfer device (110) that includes a pair of gripping arms (116) for gripping the wafer cassette from the sides of the cassette. Once gripped, the cassette moves with the transfer device upward along a vertical axis to make room for the platform to be extended from within the processing station to a position under the cassette. Thereafter, the direction of motion of the transfer device is reversed and the cassette is lowered onto the platform. Once seated on the platform, the gripping arms retract from the cassette, and the cassette is carried on the platform into the processing station.
Abstract:
A method and apparatus for transferring articles from a transportable container (18), for example, a SMIF pod, to a second container, for example, a processing station (8) having a port (24) which provides access to the interior region (15) of the processing station. A non-contact seal (92) or an isolation cover (110) or skirt (130) seals the port so that the interior region (21) of the container can be purged of contaminants prior to exposing the interior environment of the processing station to the environment within the container. The purging of the container may be a multistep process in which the container door (32) is moved between several intermediate positions so that the container door itself is purged prior to the purging of the environment within the container.
Abstract:
A transportable, sealable container (18) for example a SMIF pod, has a box (20) and a box door (32). The box has a first sealing surface (54) and the box door has a second sealing surface (58) which forms a seal with the first sealing surface when the box door is moved in a sealing direction with respect to the box. A latch mechanism (101) provided in the box door is operable in two stages. The first stage of operation moves latch members (1011, 1012) from a retracted position to an extended position; in the retracted position the latch members are contained in the box door to allow movement of the box door with respect to the box, and in the extended position the latch members are adjacent to latch surfaces (1121, 1122) of the box. Movement from the retracted to the extended position is performed without contact between the latch members and the latch surfaces to avoid any scraping or rubbing action which would create particles in the ''clean'' interior region of the box. The second stage of operation engages latch members with the latch surfaces to move the box door in the sealing direction; this second stage of operation is also performed without scraping or rubbing of the latch members and the latch surfaces.