Abstract:
Forge lubrication processes are disclosed. A solid lubricant (38) sheet is placed between a workpiece (30) and a die (34; 36) in a forging apparatus. Force is applied to the workpiece (30) with the die (34; 36) to plastically deform the workpiece. The solid lubricant sheet (38) decreases the shear factor for the forging system and reduces the incidence of die-locking.
Abstract:
An apparatus for melting an electrically conductive metallic material comprises an auxiliary ion plasma electron emitter configured to produce a focused electron field including a cross-sectional profile having a first shape. The apparatus further comprises a steering system configured to direct the focused electron field to impinge the focused electron field on at least a portion of the electrically conductive metallic material to at least one of melt or heat any solidified portions of the electrically conductive metallic material, any solid condensate within the electrically conductive metallic material, and/or regions of a solidifying ingot.
Abstract:
Methods of refining the grain size of titanium and titanium alloys include thermally managed high strain rate multi-axis forging. A high strain rate adiabatically heats an internal region of the workpiece during forging, and a thermal management system is used to heat an external surface region to the workpiece forging temperature, while the internal region is allowed to cool to the workpiece forging temperature. A further method includes multiple upset and draw forging titanium or a titanium alloy using a strain rate less than is used in conventional open die forging of titanium and titanium alloys. Incremental workpiece rotation and draw forging causes severe plastic deformation and grain refinement in the titanium or titanium alloy forging.
Abstract:
Forge lubrication processes are disclosed. A solid lubricant (38) sheet is placed between a workpiece (30) and a die (34; 36) in a forging apparatus. Force is applied to the workpiece (30) with the die (34; 36) to plastically deform the workpiece. The solid lubricant sheet (38) decreases the shear factor for the forging system and reduces the incidence of die-locking.
Abstract:
An apparatus for melting an electrically conductive metallic material comprises an auxiliary ion plasma electron emitter configured to produce a focused electron field including a cross-sectional profile having a first shape. The apparatus further comprises a steering system configured to direct the focused electron field to impinge the focused electron field on at least a portion of the electrically conductive metallic material to at least one of melt or heat any solidified portions of the electrically conductive metallic material, any solid condensate within the electrically conductive metallic material, and/or regions of a solidifying ingot.
Abstract:
The present invention is directed to methods and apparatus that use electrostatic and/or electromagnetic fields to enhance the process of spray forming preforms or powders. The present invention also describes methods and apparatus for atomization and heat transfer with non-equilibrium plasmas. The present invention is also directed to articles, particularly for use in gas turbine engines, produced by the methods of the invention.
Abstract:
A cobalt-nickel-chromium-molybdenum alloy useful in surgical implant applications includes, in weight percent based on total alloy weight, at least 20 cobalt, 33.0 to 37.0 nickel, 19.0 to 21.0 chromium, 9.0 to 10.5 molybdenum, and less than 30 ppm nitrogen. Embodiments of the alloy lack significant levels of titanium nitride and mixed carbonitride inclusions. The alloy may be cold drawn to thin-gauge wire without damage to the die as may be caused by hard particle inclusions in certain conventional alloy formulations.
Abstract:
The present invention is directed to methods and apparatus (201) that use electrostatic and/or electromagnetic fields (203) to enhance the process of spray forming preforms or powders (8). The present invention also describes methods and apparatus for atomization and heat transfer with non-equilibrium plasmas (24). The present invention is also directed to articles, particularly for use in gas turbine engines, produced by the methods of the invention.
Abstract:
A method for refining and casting metals and metal alloys includes melting and refining a metallic material and then casting the refined molten material by a nucleated casting technique. The refined molten material is provided to the atomizing nozzle of the nucleated casting apparatus through a transfer apparatus adapted to maintain the purity of the molten refined material. An apparatus including a melting and refining apparatus, a transfer apparatus, and a nucleated casting apparatus, in serial fluid communication, also is disclosed.