Abstract:
A method for production of a female embossing tool (6) intended for embossing a sheet element (60): provide a female embossing tool (6) with an outer layer (44) made of a material with shape-memory type properties, and the outer face of the layer has no recesses; provide a male embossing tool (5, 5′) with an outer face with at least one protuberance corresponding to at least one desired embossing relief that is to be formed on the sheet element (60) after embossing; and cooperation of the male embossing tool (5, 5′) with the female embossing tool (6) such that the outer layer (44) of the female embossing tool (6) undergoes a plastic deformation which creates at least one recess (42, 42′) of a shape complementary to the protuberance(s) (41, 41′) of the male embossing tool (5, 5′).
Abstract:
There is disclosed a computer program product for carrying out a method of calibrating a thickness of an embossing die, the embossing die being formed from a plurality of ink layers printed by an apparatus. According to the method, an average thickness of an ink layer printed by the apparatus may be calculated, and a target die thickness may be calculated as a function of the average ink layer thickness. A system for implementing a method of calibrating a thickness of an embossing die and a method of measuring a thickness of an embossing die are also disclosed.
Abstract:
There is disclosed a computer program product for carrying out a method of calibrating a thickness of an embossing die, the embossing die being formed from a plurality of ink layers printed by an apparatus. According to the method, an average thickness of an ink layer printed by the apparatus may be calculated, and a target die thickness may be calculated as a function of the average ink layer thickness. A system for implementing a method of calibrating a thickness of an embossing die and a method of measuring a thickness of an embossing die are also disclosed.
Abstract:
A method for obtaining an incision in an embossing roller using a hob to provide protuberances that are rounded on top and which improve the quality of the embossed material and reduce the wear of the mechanical components of the embossing units. The shape of the protuberances is obtained by machining the cylindrical surface of the roller placed between the tailstocks of the lathe using a hob that has teeth, the profile thereof being complementary to the cross-section of the protuberances. A portion of the hob with the teeth generates the grooves that define the side faces of the protuberances. The grooves between the teeth of the hob have a profile that is curvilinear in a cross-sectional view. With a double pass at two different inclinations of the surface of the roller, the protuberances of FIGS. 5 and 6 are generated.
Abstract:
There is disclosed a computer program product for carrying out a method of calibrating a thickness of an embossing die, the embossing die being formed from a plurality of ink layers printed by an apparatus. According to the method, an average thickness of an ink layer printed by the apparatus may be calculated, and a target die thickness may be calculated as a function of the average ink layer thickness. A system for implementing a method of calibrating a thickness of an embossing die and a method of measuring a thickness of an embossing die are also disclosed.
Abstract:
An embossing cylinder (10) comprising a central cylindrical body (11) and supports for bearings (12, 12′) projecting laterally from the circular ends of the central cylindrical body (11), wherein the central cylindrical body (11) comprises an internal cylindrical portion (13) and a coating (14), the coating (14) being provided molten on the internal cylindrical portion (13) and being made of softer material than the material that forms the internal cylindrical portion (13), easy to engrave and with high resistance against abrasion.
Abstract:
A method for obtaining an incision in an embossing roller using a hob, with a low-cost technique that enables protuberances that are rounded on top to be obtained, which improve the quality of the embossed material and reduce the wear of the mechanical components of the embossing units. The shape of the protuberances is obtained by machining the cylindrical surface of the roller that is placed between the tailstocks of the lathe using a hob that has teeth, the profile of which in cross-sectional view is complementary to that of the cross-section of the protuberances illustrated in FIG. 6. FIG. 6 shows schematically in cross-sectional view a portion of the surface of the roller with protuberances in the machining step and a portion of the hob with the teeth that are generating the grooves that define the side faces of the protuberances. As seen in FIG. 6A, the grooves between the teeth of the hob have a profile that is curvilinear in a cross-sectional view. With a double pass at two different inclinations of the surface of the roller, the protuberances of FIGS. 5 and 6 are generated.
Abstract:
The present invention provides methods for producing a seamless embossing shim. The shim carries a pattern to be embossed on a decorative medium, such that the image on the decorative medium contains no production seams. The methods comprise several steps. First, the a flat shim is casted onto a plastic cylinder to form a plastic master with the pattern on the outer surface to form a plastic master. Second, the plastic master is used to produce a metal master by depositing a layer of metal on the outer surface of the plastic master. Lastly, the metal master is then used to formed the seamless embossing shim by depositing a layer of metal on the inner surface of the metal master.
Abstract:
The present invention provides methods for producing a seamless embossing shim. The shim carries a pattern to be embossed on a decorative medium, such that the image on the decorative medium contains no production seams. The methods comprise several steps. First, the a flat shim is casted onto a plastic cylinder to form a plastic master with the pattern on the outer surface to form a plastic master. Second, the plastic master is used to produce a metal master by depositing a layer of metal on the outer surface of the plastic master. Lastly, the metal master is then used to formed the seamless embossing shim by depositing a layer of metal on the inner surface of the metal master.
Abstract:
A method of copying a three-dimensional surface having X, Y, and Z dimensions forms a translucent impression of the surface to be copied and then captures a two-dimensional image of the translucent impression. The captured image has X and Y dimensions and a grayscale value for each X, Y coordinate of the image. Then, the method converts each grayscale value of the image to a Z height value, thereby generating a digital file of X, Y, and Z values. The digital file may then be provided as an input to a numerically controlled machine, which can be operated to reproduce the surface to be copied. The method of the present invention finds particular application in digitizing handcrafted emboss dies and the like.