Abstract:
A first layer of first vertical light emitting diodes (VLEDs) is printed on a conductor surface. A first transparent conductor layer is deposited over the first VLEDs to electrically contact top electrodes of the first VLEDs. A second layer of second VLEDs is printed on the first transparent conductor layer. Since the VLEDs are printed as an ink, the second VLEDs are not vertically aligned with the first VLEDs, so light from the first VLEDs is not substantially blocked by the second VLEDs when the VLEDs are turned on. A second transparent conductor layer is deposited over the second VLEDs to electrically contact top electrodes of the second VLEDs. By this structure, the first VLEDs are connected in parallel, the second VLEDs are connected in parallel, and the first layer of first VLEDs and the second layer of second VLEDs are connected in series by the first transparent conductor layer.
Abstract:
A printed energy storage device includes a first electrode including zinc, a second electrode including manganese dioxide, and a separator between the first electrode and the second electrode, the first electrode, second, electrode, and separator printed onto a substrate. The device may include a first current collector and/or a second current collector printed onto the substrate. The energy storage device may include a printed intermediate layer between the separator and the second electrode. The first electrode and the second electrode may include l-ethyl-3-methylimidazolium tetrafiuoroborate (C 2 mimBF 4 ). The separator can be a porous separator and may include a liquid electrolyte including a zinc salt and l-ethyl-3-methylimidazolium tetrafiuoroborate (C 2 mimBF 4 ). The first electrode and/or the second electrode, may include an electrolyte including zinc tetrafiuoroborate (ZnBF 4 ) and l-ethyl-3-methylimidazolium tetrafiuoroborate (C 2 mimBF 4 ). The separator, the first electrode and/or the second electrode can include a styrene butadiene rubber.
Abstract:
A PV panel uses an array of small silicon sphere diodes (10-300 microns in diameter) connected in parallel. The spheres are embedded in an uncured aluminum-containing layer, and the aluminum-containing layer is heated to anneal the aluminum-containing layer as well as p-dope the bottom surface of the spheres. A phosphorus-containing layer is deposited over the spheres to dope the top surface n-type, forming a pn junction. The phosphorus layer is then removed. A conductor is deposited to contact the top surface. Alternatively, the spheres are deposited with a p-type core and an n-type outer shell. After deposition, the top surface is etched to expose the core. A first conductor layer contacts the bottom surface, and a second conductor layer contacts the exposed core. A liquid lens material is deposited over the rounded top surface of the spheres and cured to provide conformal lenses designed to increase the PV panel efficiency.
Abstract:
An exemplary printable composition of a liquid or gel suspension of diodes comprises a plurality of diodes, a first solvent and/or a viscosity modifier. In other exemplary embodiments a second solvent is also included, and the composition has a viscosity substantially between about 1,000 cps and about 25,000 cps at about 25° C. In an exemplary embodiment, a composition comprises: a plurality of diodes or other two-terminal integrated circuits; one or more solvents comprising about 15% to 99.9% of any of N-propanol, isopropanol, dipropylene glycol, diethylene glycol, propylene glycol, l-methoxy-2-propanol, N-octanol, ethanol, tetrahydrofurfuryl alcohol, cyclohexanol, and mixtures thereof; a viscosity modifier comprising about 0.10% to 2.5% methoxy propyl methylcellulose resin or hydroxy propyl methylcellulose resin or mixtures thereof; and about 0.01% to 2.5% of a plurality of substantially optically transparent and chemically inert particles having a range of sizes between about 10 to about 30 microns.
Abstract:
A light emitting structure uses an extruded mixture of a fluorescent material (14) and a transparent plastic (16) to form a thin flexible substrate (12). The extrusion, using a slot die, forms a thin flexible film having very smooth surfaces with a uniform thickness. A transparent first conductive layer (18) is then printed over the substrate (12). Pre-formed micro-LEDs (20, 20A) are then printed over the first conductive layer (18), where the bottom electrodes (22) of the LEDs (20) contact the first conductive layer (18). A dielectric layer (40) is deposited between the LEDs (20, 20A) and exposes the top electrode (28) of the LEDs (20). A second conductive layer (44), which may be transparent or reflective, is printed over the LEDs (20, 20A) to electrically connect at least some of the LEDs in parallel. Primary light (50) emitted from the LEDs energizes the fluorescent material (14) in the substrate (12) to emit secondary light from the substrate.
Abstract:
A programmable circuit includes an array of printed groups of microscopic transistors or diodes. The devices are pre-formed and printed as an ink and cured. A patterned hydrophobic layer defines the locations of the printed dots of the devices. The devices in each group are connected in parallel so that each group acts as a single device. Each group has at least one electrical lead that terminates in a patch area on the substrate. An interconnection conductor pattern interconnects at least some of the leads of the groups in the patch area to create logic circuits for a customized application of the generic circuit. The groups may also be interconnected to be logic gates, and the gate leads terminate in the patch area. The interconnection conductor pattern then interconnects the gates for form complex logic circuits.
Abstract:
A method of forming a light sheet (10, 60) includes printing a layer of inorganic LEDs (14) on a first conductive surface (12) of a substrate (11), depositing a first dielectric layer (19), and depositing a second conductor layer (20) over the LEDs (14) so that the LEDs (14) are connected in parallel. At least one of the first conductive surface (12) or the second conductor layer (20) is transparent to allow light to escape. A phosphor layer may be formed over the light sheet so that the LED light mixed with the phosphor light creates white light. The flat light sheet (10, 60) is then folded, such as by molding, to form a three-dimensional structure with angled light emitting walls (64) and reflective surfaces (66) to control a directionality of the emitted light and improve the mixing of light. The folds may form rows of angled walls or polygons.
Abstract:
An initially flat light sheet is formed by printing conductor layers and microscopic LEDs over a flexible substrate to connect the LEDs in parallel. The light sheet is then subjected to a molding process which forms 3-dimensional features in the light sheet, such as bumps of any shape. The features may be designed to create a desired light emission profile, increase light extraction, and/or create graphical images. In one embodiment, an integrated light sheet and touch sensor is formed, where the molded features convey touch positions of the sensor. In one embodiment, a curable resin is applied to the light sheet to fix the molded features. In another embodiment, optical features are molded over the flat light sheet. In another embodiment, each molded portion of the light sheet forms a separate part that is then singulated from the light sheet.
Abstract:
A layer of microscopic, 3-terminal transistors (40,74) is printed over a first conductor layer (52) so that bottom electrodes (58,80) of the transistors electrically contact the first conductor layer. A first dielectric layer (60) overlies the first conductor layer, and a second conductor layer (62) over the first dielectric layer contacts intermediate electrodes (48) on the transistors between the bottom electrodes and top electrodes (46). A second dielectric layer (64) overlies the second conductor layer, and a third conductor layer (66) over the second dielectric layer contacts the top electrodes. The devices are thus electrically connected in parallel by a combination of the first conductor layer, the second conductor layer, and the third conductor layer. Separate groups of the devices may be interconnected to form more complex circuits. The resulting circuit may be a very thin flex-circuit.
Abstract:
A printed energy storage device includes a first electrode, a second electrode, and a separator between the first and the second electrode. At least one of the first electrode, the second electrode, and the separator includes frustules, for example of diatoms. The frustules may have a uniform or substantially uniform property or attribute such as shape, dimension, and/or porosity. A property or attribute of the frustules can also be modified by applying or forming a surface modifying structure and/or material to a surface of the frustules. A membrane for an energy storage device includes frustules. An ink for a printed film includes frustules.