Abstract:
A dryer drum coater reduces blue smoke emissions by evacuating the blue smoke from the dryer drum coater independently of the exhaust of combustion products. The blue smoke, produced when heated and dried aggregate is mixed with other asphaltic products such as RAP or liquid asphalt, is preferably evacuated from a vapor outlet formed remote from the exhaust products outlet of the coater and adjacent the heated and dried aggregate inlet of the mixing chamber. Evacuating the blue smoke at this location obviates the need to separate the blue smoke from the combustion products and also prevents the introduction of excess oxygen into the combustion zone of the dryer drum coater. In a particularly preferred arrangement, the evacuated blue smoke is fed directly to the combustion air inlet of the coater's burner blower and is thereby incinerated.
Abstract:
A dryer for use in an asphalt plant for heating and drying virgin aggregate and also pre-heating reclaimed asphalt products (RAP). A drying drum cylinder having a burner at one end heats and dries virgin aggregate traveling therethrough. A second cylinder near the burner surrounds the drying drum and creates an annular cavity. RAP is introduced and travels through the annular cavity and exits adjacent the drying drum aggregate exit opening. Heat given off by the drying drum increases the temperature within the annular cavity and heats the RAP traveling therethrough. Heated aggregate and RAP first come in contact with one another after exiting the annular cavity and the drying drum and are, thereafter, delivered to a mixing drum.
Abstract:
A rotary drum dryer has devices for cooling shielding flights located in the combustion zone of the drum. The devices comprise cooling flights which rotate with the drum to scoop up relatively small amounts of virgin aggregate from aggregate accumulated in the lower portion of the drum and to shower this aggregate over the outer radial surface of the shielding flights upon further rotation of the drum, thereby cooling the shielding flights without substantially decreasing the mean temperature of the aggregate. Cooling efficiency is enhanced by the continuous cascading of fresh aggregate over the shielding flights from the cooling flights through a substantial portion of the drum's rotation. The cooling flights and shielding flights preferably cooperate to limit or even prevent the showering of materials into the burner flame and thus inhibit burner flame quenching and accompanying emissions. Particularly preferred cooling flights take the form of auxiliary flights which can be easily adapted to existing shielding flight designs.
Abstract:
A drum mixer for heating and drying stone aggregate as part of a process of continuous production of asphalt paving composition, the drum mixer including: an elongate hollow rotatable drum having a length and an outer surface, the elongate hollow rotatable drum defining a central axis, a sleeve having an inner surface, the sleeve being mounted coaxially with the elongate hollow rotatable drum about the central axis and around at least a portion of the length of the elongate hollow rotatable drum and so as to define an annular chamber having an entire distance between the outer surface of the elongate hollow rotatable drum and the inner surface of the sleeve, and structure for mixing hot mix asphalt in the annular chamber including rake flights mounted on the outer surface of the elongate hollow rotatable drum and in the annular chamber including scouring structure for lifting hot mix asphalt up from a lower portion of the annular chamber along the inner surface of the sleeve through the annular chamber and onto an upper portion of the outer surface of the elongate hollow rotatable drum, the scouring structure including a plurality of shaped scouring fingers extending radially toward the outer surface of the elongate hollow rotatable drum so as to break-up hot mix asphalt and allow hot mix asphalt to fall through the rake flights and onto the upper portion of the outer surface of the elongate hollow rotatable drum, thereby scouring the outer surface of the elongate hollow rotatable drum.
Abstract:
Apparatus and method for processing asphalt material to be recycled by introducing used asphalt material from the field in relatively large pieces, as received from the field, into one end of a cage-like array of tubular breaker members while simultaneously heating the tubular breaker members from the other end of the cage-like array and rotating the cage-like array about a tilted central axis of rotation to tumble the material within the cage-like array and reduce the size of the pieces of material to a desired aggregate size within a mass of material moving toward the other end of the cage-like array, the tubular breaker members being spaced apart circumferentially such that only the desired aggregate-sized pieces in the mass of material pass radially out of the cage-like array for delivery and reuse.
Abstract:
A drum mixer asphalt plant is provided with a rotatable cylinder having an internal passageway where the aggregates and asphalt are mixed to produce an asphaltic composition. In a first zone within the mixer, aggregates are heated and dried by heat radiation and the stream of hot gases produced by a burner flame. In a second zone within the mixer, liquid asphalt is mixed with the aggregates. An exhaust tube is disposed within the passageway and extends from the output end of the drum mixer into the first zone to remove the hot gases to prevent degradation of the asphalt. Thus, the second zone wherein the liquid asphalt is mixed with the aggregate is isolated from the hot gases used for heating and drying. Recycle asphalt material may be added in both the first and second zones of the mixer drum.
Abstract:
A drum mixer asphalt plant is provided with a rotatable cylinder 10 in which virgin aggregate, recycle material and liquid asphalt are mixed to produce an asphaltic composition and the hot gas stream for heating and drying the materials flow in countercurrent relation. In a first zone within the cylinder 10, aggregates are heated and dried by heat radiation and a hot gas stream generated at a burner head 46 of a combustion assembly 40. In a second zone within the drum cylinder 10 isolated from the burner flame and hot gas stream by the combustion assembly 40, liquid asphalt is sprayed from an injection tube 76 to mix with aggregate materials. A recycle feed assembly 60 delivers recycle asphalt material to the second zone also for mixing with the aggregate and liquid asphalt.
Abstract:
A method and apparatus for recycling asphalt shingles in an asphalt plant which heats and dries aggregate and mixes the heated and dried aggregate with liquid asphalt to form an asphalt paving composition. The shingles are comminuted to particles of a size which can be easily flowed and metered, and the shingle particles are introduced into the asphalt plant such that they are heated to melt the asphalt in the shingle particles. The aggregate, heated shingle particles, and liquid asphalt are thoroughly mixed to form an asphalt paving composition.
Abstract:
Fragmented old asphaltic concrete or the like is recycled into new hot-mix by temporarily separating larger pieces from the smaller fragments, generating heat internally within the large pieces with penetrating microwave energy, separately heating the smaller fragments by exposure to hot gas, and then recombining and remixing the separately heated components. The old concrete can be heated very rapidly, highly uniformly and economically while avoiding asphalt degradation and pollution problems that can be caused by exposure to extreme high temperature and while avoiding the relatively high costs of heating the entire volume with microwave energy. Sorting, heating and mixing apparatus (11, 11a) embodying the invention may be made transportable to a site at or near a repaving operation or may be travelable along a roadbed to pick up old concrete and deposit new hot-mix or may be integrated into a fixed hot-mix plant (73, 73a, 73b) to enable, among other modes of operation, production of hot-mix wholly from old reclaimed concrete or production of hot-mix from both old and new materials in any desired proportions.
Abstract:
An improved process for recycling asphaltic concrete comprises introducing asphaltic concrete particles at one end of an elongated rotating drum while supplying flame and hot gases of combustion to the drum at the opposite end, and introducing virgin aggregate into the drum intermediate the two ends. The asphaltic concrete is heated as it travels along a portion of the length of the drum and is recovered just prior to reaching the position along the drum length at which the aggregate is introduced. The aggregate is heated as it travels toward the end of the drum at which the flame and hot gases are introduced. Heated aggregate may be returned to the drum for further heating, and may be directed to the opposite drum end and mixed with the asphaltic concrete in a section of the drum.