Abstract:
The present invention is generally directed to a process for hot embossing a base sheet and/or to a process for perforating and bonding multiple plies of a paper product together. The process can be used in order to apply a decorative pattern to a paper product and/or to bond multiple ply products together. In one embodiment, the process of the present invention includes feeding a previously formed single ply or multi-ply base sheet through a heated embossing nip. As the base sheet passes through the heated embossing nip, sufficient heat and pressure is imparted to cause the fibers within the sheet to begin to melt or glassinate. Upon cooling, inter-fiber bonding occurs resulting in a well-defined embossment as well as bonding between plies of a multi-ply product.
Abstract:
The rotating cylinder for processing a web material comprises an essentially rigid cylindrical core (13), on which is fitted an interchangeable sleeve (45) of elastically expandable material whose rigidity is less than that of the material of the core; the sleeve is axially and angularly fixable to the core and is provided on its outer surface with a relief pattern. For each end of the 3 cylinder, there is provided at least one corresponding mechanical locking member which can be fixed to the corresponding end of the core of the cylinder and which interacts with the corresponding end of the interchangeable sleeve to lock the interchangeable sleeve angularly with respect to the core of the cylinder.
Abstract:
Disclosed is an embossing method and material made by the method, including at least a pair of embossing rolls having unmatched embossing patterns engraved independently from each other, and having enlarged sidewall clearances between adjacent, inter-engaged protrusions and recessions of the embossing patterns. The sidewall clearances can range from about 0.002″ (about 0.050 mm) to about 0.050″ (about 1.27 mm). The width of the protrusions can be greater than about 0.002″ or about 0.050 mm. The peripheral surface of at least one of the embossing rolls can comprise a metal, a plastic, a ceramic, or a rubber. Also disclosed is an embossed web material capable of being used as a wrap material for food products, made by the above process.
Abstract:
An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85null to 95null from the machine direction.
Abstract:
A convertible machine for surface treatment of paper, in particular of toilet paper, absorbent wipes, towelettes, serviettes, handkerchiefs and the like, comprising, on a roll stand (13), at least one pair of cylinders, one of which (14, 15) is rubber-coated and the other (17, 18) is made of steel, in contact with one another and between which at least one ribbon of paper (11, 12) is made to pass to be subjected to surface treatment, the steel cylinder (17, 18) being set on a support (23) displaceable from a position of contact with the rubber-coated cylinder (14, 15) and carrying at least one further steel cylinder (17′, 18′ and 17″, 18″) to be brought into contact with the rubber-coated cylinder (14, 15).
Abstract:
A multi-purpose embossing machine (11) for producing embossed paper comprises a bottom body (12), which supports a first embossing assembly (3,4) that works associated to a second embossing assembly (36). The machine 11 has a top body (18) which supports the second embossing assembly (36) in a position corresponding to the first embossing assembly (34), said top body (18) being connected to the bottom body (12) via a supporting and actuating element (52, 54) designed to support at least part of the weight of the top body (18) during operation of the embossing machine (11) and to enable the bottom body (12) and the top body (18) to be moved apart from one another in a situation of danger. Also provided is a resting element (26) set between the top body (18) and the bottom body (12).
Abstract:
The invention provides an embossed sheet (10) consisting of at least one ply of crnullped cellulose wadding with a grammage of between 12 and 30 g/m2 of the type with an embossed pattern (16, 18) comprising at least a first series of protuberances (16) formed so as to project from one face of the ply (14) and the density of which is greater than 20e protuberances per cm2, characterized in that each protuberance (16) of the first series comprises a truncated polyhedron-shaped base (28) and a flattened free-end portion (30) with rounded edges.
Abstract:
A method for forming rollers, particularly rollers for embossing paper webs, includes a first step of forming a series of protrusions and a second step of forming a pattern or design entailing the at least partial removal of a certain number of the protrusions.
Abstract:
The invention relates to a method for producing a structured voluminous non-woven fabric, comprising the following steps: producing a spunbonded non-woven fabric consisting of a plurality of monofilaments which are stretched only at 50 to 70% of the maximum possible stretch range to form a fiber skein and subsequent processing the raw non-woven fabric by means of a second pair of rollers (10a, b) with a metal outer jacket to improve the velvet finish. In the second pair of rollers, the positive elements of the positive roller are nops (11) arranged in rows and the surface of the negative roller has lamellas (13) which are arranged in an axial direction and provided with intermediate recesses (14) so that when the rollers roll against each other the lamellas engage in the channels left open by the nops.
Abstract:
Rolled creped paper products, such as kitchen towels, can be provided with high roll bulk and a high degree of roll firmness by steaming the dry, creped paper sheet immediately prior to embossing the sheet between matched steel embossing rolls. The steaming preconditions the sheet such that the resulting sheet embossments maintain their shape and structural strength, thereby imparting greater bulk and firmness to the wound roll of product. In addition, the sheet experiences less cross-machine strength reduction as a consequence of the embossing.