Abstract:
A double-sided three dimensional embosssed web is provided by passing an uncured paper or plastic web (15), through a nip between an embossing roller (18) and a pressure roller (19), the pressure roller having a smooth and hard surface to create the effect of a double-sided three dimensional embossing on the web. Such double-sided embossing gives the web a good hand and feel and a good drapability, thereby making the method suitable for manufacturing cloth, curtains, diapers and other products which should feel soft and pleasant and which should have a good drapability comparable with that of knitwear and textiles. The embossed web has embossing or impressions (24) provided on two surfaces as a mirror image around a plane of symmetry (23) passing through the middle of the web (15). In the same way raised areas (26) are opposed by raised areas (26).
Abstract:
Apparatus for fabricating discrete segments of cushioned web material for use as dunnage. The apparatus includes a mobile supply cart having at least one substantially horizontal support arm for receiving the hollow core of rolled web material. The apparatus also includes a separate driven rugation device with feed rollers for directing multiple plies of the web material in overlying, contacting relationship along a single path of travel. The separate cart and rugation device may be removably interconnected for lateral alignment. Driven interdigitized texturing rolls downstream of the feed rollers emboss a raised pattern on the web material, and a plurality of separating rollers downstream from the texturing rolls separate the plies of web material and direct them in divergent paths of travel. Combining rolls recombine the plies of textured web material such that the embossed areas of each ply do not directly overlie each other but are offset, creating void areas between the adjacent plies. A driven cutter downstream of the combining rolls severs the recombined offset embossed plies into discrete segments. The cutter may have a rotating disc blade with a peripheral edge which moves transverse to the longitudinal length of the plies to cut the plies. Last, driven exit rollers convey the cut segments of material from the rugation device.
Abstract:
A preassembled set of embossing rolls is shown. The embossing roll assembly is completed and tested at a work station away from a press line and thereafter the assembled set of rolls is transported to the press line for installation whereby down time on the press is avoided while the precision assembly of the matched pair of rollers is accomplished elsewhere.
Abstract:
Method and apparatus for the manufacture of a cellular material which utilizes an embossing roller to emboss at least one film after being preheated to an embossing temperature. At least the embossed sheet preferably includes a coating of adhesive which is reactivated during the preheating procedure so that upon applying a second unheated film to the embossed film the individual embossments will be sealed. The preheating means is arranged so that it can be moved out of its normal operating position in order to enable termination of the embossing and sealing process, and means are utilized to rapidly interchange the embossing rollers to minimize the down time for the apparatus.
Abstract:
Sheet material is deformed, for example crimped or bulked by feeding it to the surface of a rotating roll having a multiplicity of depressions in its surface and pressing the material against the roll surface, the material being fed to the roll at a rate exceeding the linear peripheral speed of the roll. Examples of materials which may be so deformed are filaments consisting of or containing thermoplastic polymers, woven and non-woven fabrics, thermoplastic sheets, paper and metal foils. Preferably, the roll surface consists of sintered particulate material, the depressions being the voids between adjacent particles.