Abstract:
The invention is a system for transmitting data through downhole environments comprising a downhole network integrated into a downhole tool string. The downhole tool string comprises a plurality of downhole components. Each downhole component also comprises a conductor intermediate and operably connected to mating communication elements proximate the ends of the downhole component. The mating communication elements comprise magnetically conductive portions with different curie temperatures. The magnetically conductive portion may comprise segments or solid portions adapted to operate in the harsh downhole environments with temperatures ranging from 25 C to 275 C. Each downhole component is selected from the group consisting of drill pipes, drill collars, bottom hole assemblies, reamers, jars and/or production pipes.
Abstract:
An apparatus for bonding a transmission line to the central bore of a downhole tool includes a pre-formed interface for bonding a transmission line to the inside diameter of a downhole tool. The pre-formed interface includes a first surface that substantially conforms to the outside contour of a transmission line and a second surface that substantially conforms to the inside diameter of a downhole tool. In another aspect of the invention, a method for bonding a transmission line to the inside diameter of a downhole tool includes positioning a transmission line near the inside wall of a downhole tool and placing a mold near the transmission line and the inside wall. The method further includes injecting a bonding material into the mold and curing the bonding material such that the bonding material bonds the transmission line to the inside wall.
Abstract:
A downhole connection in a tool string has a first transmission path in a first tubular component and a second transmission path in a second tubular component coaxial with the first tubular component. The first transmission path has an electrically conductive pin attached to an actuator disposed within the first tubular component. The second transmission path has an electrically conducting receptacle disposed within the second tubular component. When the pin and the receptacle are proximate one another and the actuator is energized, the pin is inserted into the receptacle to form an electrical connection between the first and second transmission paths. The actuator may include a solenoid, a piezoelectric material, a magnetostrictive material, a piston, a fluid, an electrically controllable fluid, a gear, a pivot, a bearing, a spring or combinations thereof.
Abstract:
In one aspect of the present invention, a drill bit has an axis of rotation and a working face with a plurality of blades extending outwardly from a bit body. The blades form in part an inverted conical region and a plurality of cutters with a cutting surface are arrayed along the blades. A jack element is coaxial with the axis of rotation and extend within the conical region within a range defined by the cutting surface of at least one cutter.
Abstract:
An apparatus in a drill string comprises an internally upset drill pipe. The drill pipe comprises a first end, a second end, and an elongate tube intermediate the first and second ends. The elongate tube and the ends comprising a continuous an inside surface with a plurality of diameters. A conformable spirally welded metal tube is disposed within the drill pipe intermediate the ends thereof and terminating adjacent to the ends of the drill pipe. The conformable metal tube substantially conforms to the continuous inside surface of the metal tube. The metal tube may comprise a non-uniform section which is expanded to conform to the inside surface of the drill pipe. The non-uniform section may comprise protrusions selected from the group consisting of convolutions, corrugations, flutes, and dimples. The non-uniform section extends generally longitudinally along the length of the tube.
Abstract:
A repeater is disclosed in one embodiment of the present invention as including a cylindrical housing, characterized by a proximal end and a distal end, and having a substantially cylindrical wall, the cylindrical wall defining a central bore passing therethrough. The cylindrical housing is formed to define at least one recess in the cylindrical wall, into which a repeater is inserted. The cylindrical housing also includes an annular recess formed into at least one of the proximal end and the distal end. An annular transmission element, operably connected to the repeater, is located in the annular recess. In selected embodiments, the annular transmission element inductively converts electrical energy to magnetic energy. In other embodiments, the annular transmission element includes an electrical contact to transmit electrical energy directly to another contact.
Abstract:
The present invention includes a method of making an inductive coupler for downhole components. The method includes providing an annular housing, preferably made of steel, the housing having a recess. A conductor, preferably an insulated wire, is also provided along with a plurality of generally U-shaped magnetically conducting, electrically insulating (MCEI) segments. Preferably, the MCEI segments comprise ferrite. An assembly is formed by placing the plurality of MCEI segments within the recess in the annular housing. The segments are aligned to form a generally circular trough. A first portion of the conductor is placed within the circular trough. This assembly is consolidated with a meltable polymer which fills spaces between the segments, annular housing and the first portion of the conductor. The invention also includes an inductive coupler including an annular housing having a recess defined by a bottom portion and two opposing side wall portions. At least one side wall portion includes a lip extending toward but not reaching the other side wall portion. A plurality of generally U-shaped MCEI segments, preferably comprised of ferrite, are disposed in the recess and aligned so as to form a circular trough. The coupler further includes a conductor disposed within the circular trough and a polymer filling spaces between the segments, the annular housing and the conductor.
Abstract:
A seal for a coaxial cable electrical connector more specifically an internal seal for a coaxial cable connector placed within a coaxial cable and its constituent components. A coaxial cable connector is in electrical communcation with an inductive transformer and a coaxial cable. The connector is in electrical communication with the outer housing of the inductive transformer. A generally coaxial center conductor, a portion of which could be the coil in the inductive transformer, passes through the connector, is electrically insulated from the connector, and is in electrical communication with the conductive core of the coaxial cable. The electrically insulating material also doubles as a seal to safegaurd against penetration of fluid, thus protecting against shorting out of the electrical connection. The seal is a multi-component seal, which is pre-compressed to a desired pressure rating. The coaxial cable and inductive transformer are disposed within downhole tools to transmit electrical signals between downhole tools within a drill string. The internal coaxial cable connector and its attendant seal can be used in a plurality of downhole tools, such as sections of pipe in a drill string, drill collars, heavy weight drill pipe, and jars.
Abstract:
The invention is a seal system for a coaxial cable more specifically an internal seal system placed within the coaxial cable and its constituent components. A series of seal stacks including flexible rigid rings and elastomeric rings are placed on load bearing members within the coaxial cable. The current invention is adapted to seal the annular space between the coaxial cable and an electrical contact passing there through. The coaxial cable is disposed within drilling components to transmit electrical signals between drilling components within a drill string. During oil and gas exploration, a drill string can see a range of pressures and temperatures thus resulting in multiple combinations of temperature and pressure and increasing the difficulty of creating a robust seal for all combinations. The seal system can be used in a plurality of downhole components, such as sections of pipe in a drill string, drill collars, heavy weight drill pipe, and jars.
Abstract:
An actively cooled, heat-dissipating module is presented for dissipating thermal energy from a heat producing integrated circuit device. The heat-dissipating module features a tungsten carbide body having high-density fins and a base with an interfacial surface adapted for attachment to an IC device. The base may also be bonded at high-pressure and high-temperature to a sintered polycrystalline diamond buffer element that, in turn, features a metalized interfacial surface suitable for attachment to the device. The high-density fins present a combined surface area at least 20 times greater than the surface area of the interfacial surface of the buffer element or the base of the heat-dissipating module. The tungsten carbide fins are capable of withstanding high flow and high velocity fluid environments. The high surface area of the fins optimizes the convective transfer of thermal energy from the fins to the high flow of cooling fluid. By bonding the module adjacent to the IC device, the number of thermal junctions is reduced, and the efficiency of the junctions is increased.