Abstract:
An image processor based system and method are provided for recognizing predefined-types of coating density imperfections in a web. Specific imperfection-types to be analyzed include continuous-type, as well as point-type, anomalies. Continuous-type imperfections are recognized in a moving continuous web through the accumulation and integration of density data on the web passing through a system imaging area. Depending upon the type of imperfection to be imaged, the light source provides either constant illumination or strobed illumination of the moving coated web. For most types of imperfections, transmissive illumination of the web is used, however, for point-type anomalies reflective illumination is possible, particularly if the web is static. A machine vision image processor contains predefined lookup tables which allow adaptive control of web illumination within the imaging area. An integrating sphere is used to provide for uniform web illumination. Corresponding machine vision based imperfection recognition processing routines are also described.
Abstract:
A lead-bend measuring apparatus comprising: an illuminating device for projecting light onto leads projecting from a package of an integrated circuit device; an imaging device for imaging light reflected from and transmitted through the leads; a cutout device for fetching an image of the imaged light and dividing the image into a plurality of sections; a binarization processing device for processing gradations of the image with different binarization levels for each of the divided sections; a profile counter device for preparing profiles of various portions of the leads corresponding to the respective sections from binarized data subjected to processing by the binarization processing device; a calculating device for calculating a deviation of each of the prepared profiles from a reference profile and determining an amount of bend of each of the leads; and a device for determining a non-defective or defective state by making a comparison between the amount of bend calculated and allowable values. The respective sections are processed by corresponding binarization levels to measure the bend of leads, so that clear binarized images are obtained even if the illuminance of the various portions of the leads is not uniform.
Abstract:
An apparatus for inspecting wires bonded between the pads of a semiconductor chip and the leads of a lead frame including: an illuminating assembly that emits lights, via LED's that are arranged in a ring-shape, onto the object of inspection such as the ball at the end of a bonded wire; an optical assembly that images the object of inspection which is illuminated by the illumination assembly, and cameras that photograph the image taken in by the optical assembly. When the ball, particularly its shape, is inspected, a dark field illumination circumstance is created by the illuminating assembly so that only the ball can appear bright. In this case, a diaphragm of the optical assembly is also adjusted so as to create a shallow focal depth for the ball.
Abstract:
In a method for inspecting a dished end face of a nuclear fuel pellet, a focused beam of light is emitted to a dish of the end face of the nuclear fuel pellet while a parallel beam of light is being emitted to the end face thereof. An image of the end face of the nuclear fuel pellet is picked up and the quality of the pellet is judged based on the picked-up image. An apparatus for inspecting a dished end face of a nuclear fuel pellet is also disclosed. The inspection apparatus includes a handling unit for holding the pellet during inspection, a lighting unit for lighting the end face of the pellet, an image pick-up unit disposed adjacent to the handling unit for picking up image data as to the end face of the pellet, and a judging unit operably connected to the image pick-up unit for analyzing the image data outputted from the image pick-up unit to judge quality of the nuclear fuel pellet. The lighting unit includes emitting optical systems for emitting a focused beam of light to a dish of the end face of the pellet while emitting a parallel beam of light to the entire end face of the pellet.
Abstract:
A method for the non-destructive determination of the stacking order and the fiber orientation of a fiber reinforced composite laminate comprises illuminating optically successively a series of spots of a cross sectional surface of the laminate under examination and detecting light radiated from the respective illuminated spots. An electrical output signal relative to the amount of light detected is provided and a characterization of the laminate indicative of the stacking order and fiber orientation is determined from the electrical output signal. An apparatus is provided for carrying out the method of the present invention.
Abstract:
Disclosed is a quantitative evaluation method of optical absorption image which applies rays of light to a sample to obtain a quantitative optical absorption image without using destructive inspection and which can measure automatically and easily the dispersion of resistivity of the sample by calculating the mean value and standard deviation of the quantitative optical absorption image.
Abstract:
The invention is an automated solder joint inspection system for determining the quality of a specular soldered joint through examination of the shape of the joint surface using a series of point light sources and the associated highlight reflections from the joint surface. The light from point light sources, which is directed toward the solder joint, is reflected in a pattern from the solder joint to an array of light responsive transducers from at least one location. Utilizing the intensity values from the light responsive transducer array, the surface orientation of the solder joint at a number of points is determined. The solder joint is evaluated in one of two ways. In one way, using known surface features of solder joints along with curve fitting techniques, a series of grid maps is mathematically interpreted to reconstruct the solder joint surface. A rule-based system, through comparison with acceptable solder joint surface features, evaluates and classifies the joint for an acceptability determination. In another way the surface orientation is used to generate an Extended Gaussian Image of the joint and the features of this are analyzed.
Abstract:
An inspecting apparatus includes an illuminator, a light sensor positioned on one side of the path of movement of containers opposite to the illuminator capable of receiving rays of light which have passed through the container, rays of light reflected fro the container and rays of light travelling straight from the illuminator towards the light sensor within a predetermined region exteriorly of the container, a detector for analyzing the rays of light received by the light sensor, and a light absorbing or shielding member positioned diagonally and to the side of the container as viewed in a direction from the light sensor towards the illuminator. The light absorbing or shielding member shields rays of light reflecting from the surfaces of each of opposite wall portions of the container. Thus, a line of shade corresponding to the contour of the container can be formed on the side of the light sensor for accentuating the boundary between the container, illuminated by the rays of light from the illuminator, and a predetermined region defined exteriorly of the ocntainer by the rays of light travelling striaght towards the light sensor.
Abstract:
The mouth edges of a succession of bottles can be inspected using a lighting system for lighting the mouths of each bottle, an optical imaging system for forming an image of the mouth of each bottle, a measuring system for determining the height of the mouth of each successive bottle, and a movable lens in the optical imaging system for compensating for differences in mouth heights of the bottles.
Abstract:
A method and apparatus for inspecting a transparent container having a defect on the container bottom by monitoring and analyzing the light energy transmitted through the container bottom. A source of diffused illumination is provided to direct the diffused illumination through the container bottom for monitoring the light energy by camera. The diffused illumination is arranged to be directed in intensity greater through a peripheral region than through a central region of the container bottom so as to positively produce a pair of peak values in light energy distribution received by the camera along at least one dimension corresponding to a line or secant extending in a plane of the container bottom. A corresponding pair of positions having such peak values and spaced along the dimension is obtained as indicative of the opposed peripheral edges of the container bottom, which positions are then processed to provide a true center of the monitored image as corresponding to the center of the container bottom. Based upon thus determined center of the image, it is defined an inspection zone which is in exact coincidence with the actual container bottom and within the confines of which the monitored light energy is analyzed to detect a defect on the container bottom. Thus, the defect inspection can be made free from an erroneous background outside of the container bottom to give a reliable detection of a defect on the container bottom.