Resin molding and method for producing the same

    公开(公告)号:US11220029B2

    公开(公告)日:2022-01-11

    申请号:US15949803

    申请日:2018-04-10

    Abstract: To provide a resin molding and a method for producing the same.
    A resin molding includes a plate-like substrate including reinforcing fibers and a first thermoplastic resin binding the reinforcing fibers to each other, and an extension part that is constituted of an injection-molded member and is extended from an end surface of the substrate along the plate face direction of the substrate. It is preferred that the reinforcing fibers be plant fibers, such as kenaf. It is preferred that the substrate and the extension part be connected flush to each other on, of the one surface and the other surface of the connection part of the substrate and the extension part, at least the side of one surface. Moreover, the extension part may further be provided with a plate-like part that constitutes an outer edge part of the resin molding and forms a shape involute toward the other surface. The method for producing a resin molding includes a shaping step of shaping the substrate and an extension part formation step of forming the extension part by injection-molding.

    Process for manufacturing a precursor material comprising a polymer material and a fibre material

    公开(公告)号:US11141885B2

    公开(公告)日:2021-10-12

    申请号:US15781345

    申请日:2016-12-05

    Abstract: A process for producing a precursor material comprising the steps of, agitating a polymer material and a fibre material in a blending device comprising a blending means operating at a velocity sufficient to bring about an increase of the temperature to at least a temperature beyond the VI CAT softening point or within or beyond the melting temperature range of the polymer material. Thereafter, maintaining the velocity of the blending means and, when the specific motor power needed to maintain the velocity of the blending means increases by a predetermined amount or reaches a predetermined value, reducing the velocity. Repeating the previous step as necessary, until the velocity falls below a first threshold value to form an intermediate material. Finally, comminuting the formed intermediate material in a comminuting device comprising a comminuting means operating at a velocity allowing a decrease in temperature, until the temperature falls below a second threshold value.

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