Abstract:
Curved, insulated glazing structures and their preparation are disclosed. The glazing structures comprise two rigid outer surfaces (generally glass) and a suspended inner film surface parallel to the outer surfaces. The inner film is adhered to the outer surfaces only on its curved edges-its straight edges being unattached. The inner film is generally heat shrunk in the direction parallel to the straight edges and preferably carries a heat reflective coating.
Abstract:
A multilayer composite EMI/RFI filter for use in front of visual displays is disclosed to be constructed of a shaped or shapable plastic substrate having an outer diffuse hardcoat and one or more conductor transmissive layers of metal. Preferably the metal is presented as a sputter-deposited dielectric-metal-dielectric stack.
Abstract:
Multipane, insultating glazing structures having exceptional thermal insulation performance are provided. The novel multipane structures comprise two substantially parallel rigid glazing sheets spaced apart by an interior spacer of a low thermal conductivity, closed cell, foamed polymer. In a preferred embodiment, the glazing sheets are present in a four-pane structure filled with an inert gas and sealed with a gas-impermeable, continous tape overlaying a curable, high modulus sealant. Methods for manufacturing the novel glazing structures are disclosed as well.
Abstract:
Visually transparent, infra-red reflecting films are disclosed for solar heat control. The films employ Fabry-Perot sandwich interference filters which are characterized by having two or more transparent layers of sputter-deposited metal such as silver directly contiguous with dielectric spacer layers and optionally boundary layers. Methods for producing these materials by sputtering techniques as well as glazing materials incorporating these films are disclosed, as well.
Abstract:
Apparatus for sputter depositing a layer of metal onto a laterally extended substrate includes a substrate support, a deposition station, a downstream sensing assembly and a computerized controller. The deposition station includes a cathode and anodes extending the width of the substrate. Gas supply is provided to each of a plurality of zones through a common distribution chamber with a plurality of inlets which in combination cover the width of the substrate on which a thin film layer is to be deposited. The gas flow is directed through each anode into the plasma region and is individually controlled for each zone. The downstream sensing assembly includes, for each zone, a four-point contact assembly usign four electrically conductive wheels. Two of the wheels are used to apply current to the thin film and two are used to sense the resistance of it. This information is fed into the computer for use in controlling the gas flow into the deposition station, by zone.
Abstract:
Optical products and methods of making them are disclosed, the optical products comprising a polymeric substrate and a composite coating. The composite coating, in turn, comprises: a first layer comprising a polyionic binder, and a second layer comprising insoluble particles that absorb electromagnetic energy and insoluble particles that absorb relatively little visible light. Each of the first layer and the second layer includes a binding group component which together form a complimentary binding group pair.
Abstract:
Optical products are disclosed that include a polymeric substrate, provided with an infrared-reflective metal layer on an outer surface thereof that is subject to oxidation. The optical products are further provided with a protective coating, comprising one or more of a metal oxide or a metal nitride, deposited directly on the infrared-reflective metal layer using chemical vapor deposition. The optical products are further provided with a composite pigment coating, deposited on the protective coating, that include at least a first layer and a second layer, at least one of which layers comprises a first pigment, wherein each of the first layer and the second layer includes a binding group component, each of which binding group components together form a complementary binding group pair.
Abstract:
A plasma display filter is formed to include an alternating pattern (12) of infrared blocking layers (22, 24 and 26) and ZTO (zinc oxide/tin oxide) dielectric layers (14, 16, 18 and 20). In one embodiment, the alternating pattern comprises four ZTO dielectric layers and three infrared blocking layers. Benefits of the plasma display filter are enhanced if the ZTO dielectric layers are sputter deposited in an environment which is intentionally hydrogenated. As another possible enhancement, a sacrificial layer or glue layer may be deposited over the infrared blocking layers prior to formation of the subsequent ZTO dielectric layer, so as to protect the underlying layer during formation of the ZTO dielectric layer. Suitable materials include titanium and nichrome. The chemical durability of the ZTO dielectric layers enables the omission of the conventional protective overcoat layer (28), if desired.
Abstract:
In a method of forming micro traces (64; 110, 112 and 114; and 409), stamping techniques are employed to define a target pattern of the micro traces. The stamping is applied to electrically conductive material (405; 700) and may be limited to pressure, but a thermal stamping approach may be utilized. Following the stamping, a portion of the conductive material is removed (305), leaving the target pattern of conductive micro traces. In the pressure-application step, the pressure or the combination of pressure and temperature is sufficient to at least weaken the integrity of the bulk conductive material along the area of contact. Typically, this step causes shearing of the conductive material. Following the pressure-application step, excess conductive material is removed. In some embodiments of the invention, the thickness of the micro traces is not determined in a single step. The original thickness may be formed using a "seed" material (104). The subsequent material buildup (108) may occur after the target pattern is established.
Abstract:
An optical filter is formed of a layer stack that includes metallic layers (106, 107, 108 and 109) and dielectric layers (101 , 102, 103, 104 and 105), with at least one dielectric layer being defined by more than one zinc-based film (112, 114, 118 and 120). These zinc-based films have different percentages of zinc. The selections of the percentages are based upon the positions of the films within the dielectric layer. An unexpectedly low sheet resistance is available if the zinc-based film that immediately precedes forming a metallic layer has a percentage of zinc in the range of 80 percent to 100 percent. Process stabilization and manufacturing cost are provided by placing the percentage of the lower zinc-based film closer to 50 percent (25-75 percent). Process stabilization is further enhanced by providing an indium-based film (110 and 116) within the dielectric layer adjacent to the metallic layer.