Abstract:
An aluminum-lithium alloy is processed with controlled amounts of copper, lithium, manganese and zirconium to produce a product having improved fracture toughness in the short longitudinal (S-L) direction and acceptable strength in the short transverse (ST) direction.
Abstract:
A method and an apparatus for melting and casting aluminum-lithium alloy ingots enhance ingot quality by supplying an inert gas such as argon to ambient atmospheric air (31, 35) during melting and casting. Argon is supplied to one or more covers (3, 11, 17) of the furnace (1), pour trough (9) and casting station (30) to reduce moisture pick up by hygroscopic molten salt baths (25, 27) used during the melting and casting steps.
Abstract:
A method of die-necking the open end (23) of a can body to form a reduced diameter neck (22) having a smooth profile comprising forming a reduced neck at the open end of the cylindrical sidewall (21) of the can body by engaging the open end of the sidewall with a die having a multi-radius (R1,R2) forming profile, with each successive radius from the entrance to the exit of the die being smaller than the previous radius and with the angle (B,C) through which each successive radius extend being equal to or smaller than the angle of the previous radius. Then a subsequent die-forming stations, forming progressively smaller reduced diameter necks (40,60,84,86,88,25) by a series of dies, all of which preferably have the same multi-radiused forming surface profile which virtually eliminates the undesirable formation of pleats in the final neck configuration.
Abstract:
A method for improving the surface quality of electromagnetically cast aluminum alloy ingot (15) includes the addition of an effective amount of calcium prior to the ingot head (19) of an ingot mold (30) of an electromagnetic casting station (7). The addition of calcium is regulated such that the aluminum alloy cast ingot (15) contains a maximum of 0.05 weight percent calcium. Addition of the calcium prior to the ingot head (19) produces a cast ingot (15) which is generally free of surface imperfections (21) on side surfaces thereof so that the cast ingot (15) can be directly worked or rolled to a desired gauge without a scalping (29) or other surface conditioning treatment. The calcium can be added during melting, alloying, filtering, degassing or transferring of the molten aluminum prior to casting. An electromagnetically cast aluminum alloy ingot (15) is produced, preferably an AA 5182 can end stock alloy, which is essentially free of surface imperfections (21) to permit direct rolling or other working of the cast ingot without a surface conditioning treatment.
Abstract:
A method of making twin roll cast clad material (17) includes producing a composite material using a liner stock produced by drag casting techniques. The drag cast liner stock (7) can be directly used in a twin roll continuous casting process (5) without additional process steps such as heat treatment, surface cleaning and/or rolling. The drag cast liner stock (7) can be applied to one or both of the surfaces of the twin roll cast material (5) to produce a composite material (17) that is useful in a cast form or can be adapted for reduction by rolling processes or the like. The twin roll cast cladding process can utilize aluminum alloy core and cladding materials to form a brazing sheet from the as-cast composite material. The figure shows the production of twin roll cast clad material (17).
Abstract:
An aluminum based alloy useful in aircraft and aerospace structures which has low density, high strength and high fracture toughness consists essentially of the following formula: CuaLibMgcAgdZreAlba1, wherein a, b, c, d, e and ba1 indicate the amount in wt. % of alloying components, and wherein 2.4
Abstract:
Strength and ductility for aluminum-lithium alloy wrought product in the transverse direction is improved by subjecting these types of alloys to improved T8 temper practice. The wrought product, after solution heat treating and quenching is subjected to a multiple step stretching sequence prior to aging, the total percent reduction for the multiple step stretching sequence ranging between 1 and 20 percent reduction. In the multiple step stretching sequence, each of the stretching steps may have the same or different amounts of percent reduction to achieve the desired total percent reduction. An aluminum-lithium alloy wrought product subjected to the improved T8 temper practice has increased tensile yield stress and percent elongation in its transverse direction to facilitate commercial application of the product in high strength applications.
Abstract:
Casting aluminum-lithium based alloys under a salt cover (25) involves forming a molten aluminum-lithium alloy, transferring the molten aluminum-lithium alloy to a casting station (3), and direct chill casting the aluminum-lithium alloy, wherein a protective molten salt cover (25) comprising a mixture of lithium chloride and potassium chloride is maintained over the aluminum-lithium alloy (23) during the casting process. Formation of the molten aluminum-lithium alloy includes alloying of lithium with aluminum by adding lithium to the salt-covered molten aluminum in a melting vessel (1). The molten salt may be added to the ingot head during casting. A preferred salt mixture includes 35 to 90 mole % LiCl and 10 to 65 mole % KCl.
Abstract:
Aluminum can stock is delacquered by treatment with a composition comprising a mixture of a polyalkylene glycol polymer and an aqueous solution of a dicarboxylic acid such as oxalic acid. The cans are cleaned sufficiently for recycling and the solution can be reused to delacquer additional aluminum can stock.
Abstract:
A multi-station machine (10) for necking-in the open end of a metal container body (C) includes a plurality of necking spindle assemblies (18) mounted at circumferentially spaced locations on a tooling disc turret (12) in coaxial alignment with corresponding base pad spindle assemblies (20) mounted to a base pad turret (14). The turrets are co-rotatable with a main turret shaft (16). Cam controlled tooling activating assemblies (200) are mounted on the tooling disc turret (12) to control the necking-in movement of an eccentric roll (88) and an external forming roll (40) in each necking spindles in synchronism with delivery of vacuum suction through the base pad spindles which clamps the container bottom walls to the respective base pads. A sequential latching arrangement associate with the tooling activating assemblies prevents tool-to-tool contact between the outer forming rolls with the eccentric rolls in the absence of container bodies on station. The vacuum manifold arrangement feature the supply of high volume, low suction vacuum to a small number of stations in the vicinity of the infeed location to rapidly locate the container bodies on the base pads. A low volume, high suction vacuum supply to the downstream spindles ensures proper clamping suction to properly maintain the containers on the base pads during necking. In the absence of containers at various stations, the high volume, low suction vacuum is subject to leakage only at a small number of stations at the infeed while vacuum leakage in the remainder of the stations is insufficient to lower clamping pressure to unacceptable levels.