Abstract:
Das erfindungsgemäße Schmiermittelträgersalz zur Erleichterung der Kaltumformung von Werkstücken aus Eisen oder Stahl auf Basis Borsäure und/oder Alkaliborat weist einen zusätzlichen Gehalt an aliphatischer Di- oder Tricarbonsäure, die entweder nicht substituiert oder durch mindestens eine OH-Gruppe substituiert ist, und/oder an Alkalisalzen hiervon auf, wobei das Gewichtsverhältnis von Borsäure/Alkaliborat (berechnet als H₃BO₃) zu Carbonsäure (berechnet als Zitronensäure) (5 bis 15) : 1 beträgt. Besonders geeignete Carbonsäuren sind Malonsäure, Maleinsäure, Bernsteinsäure, Weinsäure und/oder Zitronensäure. Als weitere Bestandteile können im erfindungsgemäßen Schmiermittelträgersalz anorganische oder organische Verdickungsmittel, wie Bentonit und/oder Polysaccharid, Aluminat und/oder Silikat, Dispergier-, Gleit- und/oder Rostschutzmittel sowie Titansalz enthalten sein. Gegenstand der Erfindung ist ferner ein Verfahren zur Erleichterung der Kaltumformung von Werkstücken aus Eisen oder Stahl, bei dem das Schmiermittelträgersalz aus einer wäßrigen Lösung oder Dispersion mit einer Konzentration von 5 bis 30 Gew.% und mit einer Temperatur von 80 bis 100°C im Tauchen oder Durchlaufverfahren auf die gegebenenfalls mit einem Phosphatüberzug versehenen Werkstücke aufgebracht wird.
Abstract:
A lubricant to be sprayed onto the surface of a steel material for forming a lubricant coat on the surface of the steel material to be forged. The lubricant comprises a particulate lubricant composed of thermally melting resin mixed with inorganic lubricant. The particulate lubricant is applied onto the surface of a steel material to be forged. Before or after applying the particulate lubricant onto the surface of the steel material, the surface of the steel material is heated. Consequently, the thermally melting resin melts and coheres with the inorganic lubricant over the surface of the steel material, resulting in the formation of a uniformly thick lubricant coat over the steel material. The lubricant coat prevents the steel material from being burnt in a forging device even during hot forging. The lubricant coat is fit for the forging of hard to work steel material. The lubricant coat also contributes to the decrease in forging cost, without deteriorating the forging environment.
Abstract:
A carrier-free pulverulent metalworking lubricant composition. In one form, the composition contains from 2 to 30% by weight sulfur and at least one component having adhesive properties at forging temperatures, the composition being formed by a method comprising the steps of: (a) forming a dry mixture of said particulate lubricant components, and (b) agglomerating said admixture to form agglomerated particles. The application of the composition as a metal working lubricant significantly reduces smoke and oily waste generation in hot forging operations by eliminating the use of oils or volatile organic compounds as carriers, while providing acceptable performance, cleanability and sprayability.
Abstract:
A rheologically controlled glass lubricant for hot metal working comprises a glass powder, a binder, a rheological agent, and a weetting and viscosity modifier. These materials may be dispersed in a carrier. The lubricant is made by mixing the constituent elements, milling the mixture, and stabilizing the milled mixture. The lubricant can be used in a forging operation by coating a metal part with the lubricant, heating the coated part, placing the coated heated part in a forge, and rapidly applying sufficient pressure to deform the coated metal part into a desired shape.
Abstract:
La présente invention concerne un matériau pour lubrifier le contact entre une première surface 2 en céramique et une seconde surface 1 (céramique ou métal). Ce matériau comprend un fluorure de terres rares et est déposé entre les surfaces à lubrifier, avantageusement par compactage.
Abstract:
The composition of the present invention is a carrier-free pulverulent forging lubricant having at least one component having adhesive properties at forging temperatures and the method of the invention is a method of forging a workpiece in a die which includes the step of spraying onto at least one of the die and the workpiece a coating of an effective amount of a carrier-free pulverulent lubricant composition at ambient pressure. The use of the composition and method of the invention significantly reduces smoke generation in hot forging operations by eliminating the use of oils or volatile organic compounds as carriers.
Abstract:
There are disclosed a dusting treatment agent for imparting inter-film lubricity to a film of a vinylidene chloride derivative resin which comprises a mixture of a component (A) a polyhydric alcohol, a component (B) an amphoteric or nonionic surface active agent, a component (C) a vegetable oil and a component (D) an inorganic powder; a vinylidene chloride derivative resin film having an improved openability because of being treated with said agent; and a method of treating said film with said agent.