Abstract:
A cutting insert of the present invention includes an upper surface; a lower surface; a side surface; a cutting edge which is located along an intersection of the upper surface and the side surface, and comprises a major cutting edge, a flat cutting edge, and a minor cutting edge located between the major cutting edge and the flat cutting edge; and a land part located along the cutting edge on the upper surface. The land part includes a minor cutting edge land portion located correspondingly to the minor cutting edge. The minor cutting edge land portion is inclined downward toward a central part of the upper surface. The present invention also provides a cutting tool including the cutting insert, and a method of manufacturing a machined product by using the cutting tool.
Abstract:
In a rotary cutting tool used for milling operations, a reversible indexable cutting insert is removably secured in a cutting body. The cutting insert has two opposing end surfaces interconnected by a continuous peripheral surface, including three side surfaces alternating with three corner surfaces. The side and corner surfaces intersect with both end surfaces at side and corner edges, respectively, with each side edge having a major cutting edge, and each corner edge having a corner and minor cutting edge. Each major and minor cutting edge slopes away from first and second end points, respectively, of its mutually associated corner cutting edge, towards a median plane. A first imaginary straight line extending perpendicular to the median plane and intersecting any one of the corner cutting edges at any point along its length except the second end point, passes through the median plane inside an insert boundary line.
Abstract:
In a rotary cutting tool used for milling operations, a reversible indexable cutting insert is removably secured in a cutting body. The cutting insert has two opposing end surfaces interconnected by a continuous peripheral surface, including three side surfaces alternating with three corner surfaces. The side and corner surfaces intersect with both end surfaces at side and corner edges, respectively, with each side edge having a major cutting edge, and each corner edge having a corner and minor cutting edge. Each major and minor cutting edge slopes away from first and second end points, respectively, of its mutually associated corner cutting edge, towards a median plane. A first imaginary straight line extending perpendicular to the median plane and intersecting any one of the corner cutting edges at any point along its length except the second end point, passes through the median plane inside an insert boundary line.
Abstract:
A cutting insert is provided with a plurality of cutting portions formed at the intersection portion of each end surface and a peripheral surface. Each cutting portion includes first and second cutting edges. First corners and second corners which differ in their internal angles are alternately formed in each end surface. An internal angle of the first corner is smaller than an internal angle of the second corner. Each first cutting edge has a portion extending to approach the median plane as a distance from a corresponding first corner increases. A first side surface portion extending on the peripheral surface from each first cutting edge forms an insert internal obtuse angle, and a second side surface portion extending on the peripheral surface from each second cutting edge forms an insert internal acute angle.
Abstract:
A cutting insert of the present invention includes an upper surface; a lower surface; a side surface; a cutting edge which is located along an intersection of the upper surface and the side surface, and comprises a major cutting edge, a flat cutting edge, and a minor cutting edge located between the major cutting edge and the flat cutting edge; and a land part located along the cutting edge on the upper surface. The land part includes a minor cutting edge land portion located correspondingly to the minor cutting edge. The minor cutting edge land portion is inclined downward toward a central part of the upper surface. The present invention also provides a cutting tool including the cutting insert, and a method of manufacturing a machined product by using the cutting tool.
Abstract:
A multi-function cutting tool is disclosed. The multi-function cutting tool includes a cutting insert (200) and a cutter body (300). The cutting insert has an upper surface (201), a lower surface (205), and first and second cutting edge corner parts (210) and (220), which are provided on the upper surface such that the upper surface has a symmetrical structure with respect to a diagonal direction. The cutting insert further has a major cutting edge part (230), a first minor cutting edge part (240), and a lowered cutting edge part (250). The major cutting edge part has a downwardly inclined angle ranging from 3° to 10°, and extends from the first cutting edge corner part towards the corresponding second cutting edge corner part. When seen in the front view of the cutting insert, the major cutting edge is defined by a convex curved line, which has a curvature radius of 1000 mm or more.
Abstract:
A milling insert (1) for chip removing machining, has a positive basic geometry, including at least three main cutting edges (H1-H3) and three associated minor cutting edges (B1-B3), the milling insert (1) on the underside (L1) thereof being provided with at least two, mutually intersecting, sets of rectilinear grooves/notches, the sets of grooves/notches defining essentially pyramidal projecting parts (P), the sets of grooves/notches intersecting opposite side surfaces (S1-S6) of the milling insert (1). A face milling cutter equipped with such milling inserts is described. Characteristic of the milling insert (1) is that when the milling insert is seen in a planar view, the rectilinear direction (R1-R3) defined by each set of grooves/notches forms a right angle with the tangent of a minor cutting edge (B1-B3).
Abstract:
A double-sided cutting insert with a plurality of indexable convex cutting edges can have a top face and a bottom face, at least three convex cutting edges on each face connected by at least three nose corners, at least three peripheral side surfaces extending from each face toward a virtual middle plane; and a common lateral seating surface on each peripheral side surface. Each convex cutting edge can have at least a curved cutting edge region, and can further have a primary substantially straight cutting edge region intermediate the curved cutting edge region and the nose corner. Each peripheral side surface can further have a primary planar facet associated with the primary substantially straight cutting edge, and each face may also be single-handed in same direction. Additionally, in various embodiments, the top and bottom faces of the cutting insert may be formed such that they are twisted or rotated with respect to each other. Further, additional cutting edges, edge regions, and/or surfaces may be included in a cutting insert in various embodiments. In such embodiments, the cutting insert or inserts may provide a powerful ramping function during milling operations.
Abstract:
A cutting tool including an end-milling tool body having a distal end, and a tip mounted to the distal end. The tip is a substantially planar plate including a first edge corner having an angle of less than 90°, a second edge corner having an angle of greater than 90°, and a third edge corner and a fourth edge corner each having a corner angle of 90°. Alternatively, a plurality of tips are mounted to the distal end, where each tip has first, second, and third straight cutting edges. The second edge being at less than 90° with the first edge and the third edge being at less than 90° with the second edge, and at least one of a first corner between the first and second edges and a second corner between the second and third edges is arranged to project along an outer periphery of the distal end.
Abstract:
The present invention is directed to a cutting insert with a rake face, a seating surface and a plurality of flank faces extending between the rake face and the seating surface. The intersection of the rake face and the plurality of flank faces define a plurality of cutting edges. The rake face of the insert has a plurality of corner regions formed at the intersection of side cutting edges to define corner cutting edges. The corner cutting edge in at least one corner region has a recessed profile when viewed from the side of the insert. The recessed profile has a concave shape and extends inwardly from the cutting edge. At the cutting edge, the recess has a conical shape to define a conical portion and further inward from the cutting edge the recess may have a cylindrical shape to define a cylindrical portion.