Abstract:
A welding stud includes a shank and a head flange, which projects radially relative to the shank and whose outer circumference is of polygonal design in order to be able to apply a test torque (T) to the stud by means of a tool. The flange includes an annular section (16) whose front facing and radially extending annular surface is designed as a welding surface. The annular section directly adjoins the flange, and the annular section and the flange form a head section which has a uniform outside diameter (D) throughout, and wherein the polygonal shape of the flange extends over the annular section up to its front annular surface.
Abstract:
A holding device for holding a stud, which includes a radially projecting flange in a securing position, comprises a collet component including a hollow tubular insertion section defining an insertion axis, and a clamping section operable to exert a radially inwardly directed clamping force for clamping the stud. A securing device is arranged on the insertion section and includes a securing sleeve formed of plurality of separate securing-sleeve sections that are radially movable relative to one another. A clearance space is defined between a bottom end of the securing-sleeve sections and a top end of the clamping section, and the clearance space is operable for holding a flange of a stud in the securing position.
Abstract:
A fastener assembly comprises a stud bolt including a bolt portion and a weld end to be welded to a workpiece, and a nut member to be screwed into the stud bolt. The nut member screwed into the stud bolt before welding is formed out of an electrically conductive material to allow the welding current to flow through the nut member into the stud bolt and weld the nut member to the workpiece while connected to the stud bolt. Then an attachment member is disposed on top of the workpiece, and the attachment member is fastened to the workpiece when the nut member is turned in the fastening direction.
Abstract:
A fastener assembly comprises a stud bolt including a bolt portion and a weld end to be welded to a workpiece, and a nut member to be screwed into the stud bolt. The nut member screwed into the stud bolt before welding is formed out of an electrically conductive material to allow the welding current to flow through the nut member into the stud bolt and weld the nut member to the workpiece while connected to the stud bolt. Then an attachment member is disposed on top of the workpiece, and the attachment member is fastened to the workpiece when the nut member is turned in the fastening direction.
Abstract:
In an electrode for projection welding, an end cover (10) of metal having a through hole (19) is attached to the end of a main body (6) of metal having a cylindrical shape, a guide sleeve (12) of insulation material is disposed in the main body (6), the end of the guide sleeve (12) being formed with a receiving hole (18) for a part (2) in a state in which the receiving hole (18) communicates with the through hole (19) in the end cover (10), and a cooling passage (32) for fluid which cools the guide sleeve (12) is formed.
Abstract:
A process and a system are proposed for short-time arc welding, in particular for stud welding, with the step of sampling a welding parameter, in particular the arc voltage (U), during at least one time segment (Ts) of the welding operation, in order to detect disturbances, wherein the measurement curve determined from the sampling operation is smoothed and subsequently wherein at least one tolerance curve is generated which lies at a previously adjustable distance from the smoothed measurement curve, and subsequently the unsmoothed measurement curve is compared with the tolerance curve in order to detect high-frequency disturbances.
Abstract:
A process and a system are proposed for short-time arc welding, in particular for stud welding, with the step of sampling a welding parameter, in particular the arc voltage (U), during at least one time segment (Ts) of the welding operation, in order to detect disturbances, wherein the measurement curve determined from the sampling operation is smoothed and subsequently wherein at least one tolerance curve is generated which lies at a previously adjustable distance from the smoothed measurement curve, and subsequently the unsmoothed measurement curve is compared with the tolerance curve in order to detect high-frequency disturbances.
Abstract:
A method of welding a stud (11) is provided. In another aspect of the present invention, a welding system is provided for a weld stud (11). A further aspect of the present invention employs a weld stud (11) with a substantially conical end section (29). Still another aspect of the present invention includes a welding method, wherein an aluminum or aluminum alloy stud (11) is brought into contact with an aluminum or aluminum alloy base material (14), voltage is applied between the stud (11) and the base material (14), the stud (11) is lifted slightly off the base material (14), an arc is generated, the tip of the stud (11) and the section of the base material (14) to be melted are melted, pressure is applied to the tip of the stud (11) and the section of the base material (14) that has been melted and the stud (11) and base material (14) are welded together, the current is divided into at least three stages and incrementally increased from the beginning to the end while the main arc is generated, and/or the molten tip of the aluminum or aluminum alloy stud (11) is applied under pressure to the molten base material (14) in under five milliseconds after the arc current has been cut off.
Abstract:
In a plate-like component holding bracket (1) having a certain thickness, a welding portion (5) to be welded to a base member includes an end surface along one of the sides. The end surface is adapted to come into contact with the surface of the base member. Along the end surface of the side of the elding portion (5), non-welding portions (6) are provided adjacent to the welding portion (5), and discharge arc anti-transferring grooves (7) are formed between the welding portion (5) and the non-welding portions (6) to prevent discharge arc from transferring to the non-welding portions (6). The end surface of each non-welding portion (6) is formed at such a height (H) that is measured from the end surface of the welding portion (5) apart from the surface of the base member. The height (H) is effective to predetermine the height of the welded bracket.
Abstract:
The invention provides a tool and method for repairing a sheet metal according which a dented portion of a sheet metal can be easily and appropriately pulled out with a minimal force. The tool has a simple structure and adapted to be used in the method. The tool includes an end of an operation shaft 1 having a given length serves as a handle portion 2, and an arc electrode 3 is affixed to the other end. A support stand 4 is attached to an end of the operational shaft 1. The support stand 4 may include a base 5 through which the operational shaft 1 is inserted and affixed thereto, a leg portion 6 extended from the base 5, and a seat portion 7 attached to the lower end of the leg portion 6. With the configuration as above, the arc electrode 3 is welded to a dented portion r of a sheet metal while the seat portion 7 is in contact with the sheet metal surface R, and the operation shaft 1 is tilted in that state, while the seat portion 7 is pressed against the sheet metal surface R. Thus, the dented portion r joined to the arc electrode 3 is pulled out by leverage.