Abstract:
A combination of components for use in making asphalt concrete from a mixture of virgin aggregate material with recycled asphalt products and/or recycled asphalt shingles encompasses a direct dryer for heating virgin aggregate material; a pre-dryer for heating recycled asphalt product and/or recycled asphalt shingles, said pre-dryer using warm exhaust gas from said direct dryer to heat the recycled asphalt product and/or recycled asphalt shingles; and means for conveying warm exhaust gas from said direct dryer to said pre-dryer.
Abstract:
A rotary drying cylinder (1) for plants for the production of bituminous macadams, extending along a main axis (2). The drying cylinder (1) comprises a burner (7), connected to the cylinder, which generates a flame (9) that extends inside the cylinder (1). The drying cylinder (1) internally comprises a tube-shaped shielding structure (10) having an axis of extension which is substantially parallel with the main axis (2) and extending from the burner (7) so that, in practice, the flame (9) is at least mainly confined within the shielding structure (10), there thus being a separating ring (12) between the shielding structure (10) and the inner surface (13) of the drying cylinder (1). The shielding structure (10) comprises a plurality of hollows (17) facing towards the inner surface (13) of the drying cylinder (1) for containing, in practice, the material being dried. The shielding structure (10) is at least mainly made of heat conducting materials.
Abstract:
A rotary drier for plants for the production of bituminous macadams with the use of recycled materials comprises a hollow rotary cylinder (2), heating means (9) connected to one end (4) of the cylinder (2), an aggregates infeed section (7) connected to one end of the cylinder (2), a dried material outfeed section (8) connected to the other end and an insertion section (24) for inserting recycled cut material into the cylinder (2), the insertion section being connected to an intermediate portion of the cylinder (2). The insertion section (24) comprises a plurality of radial openings (31) distributed circumferentially on the cylinder (2) inner surface (18) and covered by a covering structure (33) which also comprises a plurality of separator plates (34) circumferentially distributed along the cylinder (2) inner surface (18) so that between each pair of adjacent separator plates (34) there is at least one radial opening (31), the separator plates forming a plurality of first channels (35) for guided insertion of the cut material into the cylinder (2). There are also means (32) for feeding the cut material to the openings (31), said means being located on the outside of the cylinder (2). The covering structure (33) is fastened to the cylinder (2) inner surface upstream of the openings (31), extending in the material feed direction and is distanced from the cylinder (2) inner surface (18) downstream of the openings (31) for putting the openings (31) in communication with the inside of the cylinder (2).
Abstract:
A thermic torpedo for preparing and delivering reinstatement materials has an internal chamber defining at least one compartment for containing graded aggregate and a second compartment for containing a stabilising agent, an external skin for insulating the contents of said internal chamber, a cap or lid for securely containing the contents of the torpedo in which is located at least one telescopic probe which can be driven through the compartments to heat and/or mix the contents thereof and at least one aperture through which the reinstatement materials may be expelled for delivery to a work site.
Abstract:
Apparatus and method are disclosed for processing recyclable asphalt material. A drum has a polygonal cross-sectional configuration providing a plurality of substantially flat wall sides. Tubular breaker members within the drum are juxtaposed with corresponding flat wall sides. The relative location of the breaker members and the flat wall sides effects a cascading of recyclable asphalt material over the breaker members and between the breaker members and the flat wall sides as the drum is rotated so that recyclable asphalt material is tumbled within the drum, thereby simultaneously reducing the size of relatively large pieces to aggregate-sized pieces and heating the mass containing the desired aggregate-sized pieces for delivery of the heated mass from the drum.
Abstract:
A rotary drier for plants for the production of bituminous macadams with the use of recycled materials comprises a hollow rotary cylinder (2), heating means (9) connected to one end (4) of the cylinder (2), an aggregates infeed section (7) connected to one end (3), (4) of the cylinder (2), and a dried material outfeed section (8) connected to the other end (3), (4), an insertion section (24) for inserting recycled material into the cylinder (2), the insertion section being connected to an intermediate portion of the cylinder (2). The inside of the cylinder (2) is axially divided into a first, convection heat exchange zone (12), equipped with material tipping blades (14), and into a second, radiation and conduction heat exchange zone, and the cut material insertion section (24) is positioned inside the first heat exchange zone (12). A first group (25) of tipping blades (14) is mounted circumferentially inside the cylinder (2) between the insertion section (24) and the second heat exchange zone (13).
Abstract:
A method and template are provided for modifying an asphalt dryer/mixer that includes an outer drum and an inner drum with a plurality of mixing paddles, the two drums forming an annular mixing chamber in which asphalt cement and aggregate materials are mixed. The template comprises a bracket marking portion that is adapted to locate one or more brackets on the inner drum and a paddle reference portion that is adapted to locate the bracket marking portion with respect to a mixing paddle. A mixing paddle to be referenced for locating a bracket is selected and the template is placed on the inner drum with the paddle reference portion referencing the selected mixing paddle. The template is used to mark the location of the bracket, the bracket is affixed to the outer surface of the inner drum at the bracket location marked; and an agitation strand is attached to the bracket.
Abstract:
A counter flow VAM and RAP asphalt plant having concentric drums, each with a conveyor for introducing material, the concentric drums with a plurality of passages between them permitting material to move from the inner drum to the outer drum and from the outer drum into the inner drum, thereby permitting at least some material to proceed through the asphalt plant and bypass direct exposure to high temperature flame emitted by an internal burner.
Abstract:
A counter-flow aggregate dryer for an asphalt plant is equipped with a secondary feeder for introducing RAP or virgin materials intermediate the ends of the combustion zone of the dryer. Nonveiling flights in the combustion zone shield material carried through the combustion zone from direct radiant heat and veiling flights in the drying zone create a curtain of falling aggregates heated by a hot gas stream flowing in a countercurrent direction from a primary burner. A secondary burner elevates the temperature of the exhaust gas above its dew point temperature before delivery to the baghouse.
Abstract:
A drying and mixing plant is provided comprising a tapered inner drum (1) and an oppositely tapered outer drum (4) attached together concentrically and rotated as a unit. A burner (37) directs a hot air stream into the small end (2) of the inner drum (1). Material is fed into the small end of the inner drum, where impellers (40) lift it and drop it into the hot air stream and move the material through the inner drum (1) aided by the downward taper of the inner drum. The material exits the inner drum and enters the outer drum (4) where an additive material is introduced and mixed with the material (42) as both move through the chamber (28) between the inner and outer drums to a material outlet. The receiving end (5) of the outer drum (4) is enclosed in a shroud (12), therefore the air stream is directed through the chamber (28) between the drums, the chamber having an expanding cross section which slows the air down allowing fines to precipitate out. The device may include nozzles (17) for spraying water across the path of the air stream and material flow, and further may include, for fluid additive materials, additive nozzles (21, 23) spraying the additive material across the path of the air and material. A third drum (43) may be provided inside the inner drum (1), allowing separate addition of a third material (47), and further reducing fines in the air. The device is particularly suitable for mixing asphalt paving mix.