MANUFACTURE OF FULLY RECYCLABLE FOAMED POLYMER FROM RECYCLED MATERIAL

    公开(公告)号:WO2004104072A3

    公开(公告)日:2004-12-02

    申请号:PCT/US2004/015245

    申请日:2004-05-14

    Abstract: A solid state foaming process permits the use of up to 100 % recycled pre- and post-consumer polymer for the manufacture of foamed polymer material and thermoformed foamed polymer articles. The process enables the optional formation of integral unfoamed skins of controllable depth and crystallinity on foamed polymeric materails suitable for a wide variety of applications. Because this process does not alter the underlying chemistry of the material all scrap from the manufacturing process may be reused without additive to form new foamed polymeric materials and articles.

    FOAMED PET PACKAGING
    14.
    发明申请

    公开(公告)号:WO2004103828A3

    公开(公告)日:2004-12-02

    申请号:PCT/US2004/015304

    申请日:2004-05-14

    Abstract: This invention provides packages and containers (201) produced by a solid state method for the manufacture of foam polymeric material (204). The packages are suitable for pre-cooking or sterilization, insulated transport, cooking vessel, reheating, and storage of food. The gas impregnated thermoforming (GIT) process includes interleaving an article of raw polymeric material with a gas channeling means; exposing the article to a non-reacting gas at elevated pressure to achieve a desired concentration of gas within the polymer (204), thereby forming a partially gas-saturated article (201), separating it from the gas channeling means, the decompressing, foaming and forming it at a temperature below the material's melt temperature; and finally trimming it to produce a finished foamed polymeric material (204) and recycleable scrap solid state process foamed polymer.

    A METHOD FOR JOINING THERMOPLASTIC POLYMER MATERIAL

    公开(公告)号:CA2795961A1

    公开(公告)日:2011-10-27

    申请号:CA2795961

    申请日:2011-04-19

    Abstract: A method for joining two components includes positioning a thermoplastic polymer portion of a first component adjacent a thermoplastic polymer portion of a second component such that the first and second portions form an interface. At least one of the portions includes a microstructure having a plurality of closed cells, each cell containing a void and each cell having a maximum dimension extending across the void. The method also includes exerting pressure on the thermoplastic polymer portions to form a bond at the interface that holds the portions together. The plurality of closed cells, and especially those adjacent the surface of the thermoplastic polymer portion that form the interface, help isolate thermally and/or chemically the surface from the remainder of the portion.

    METHOD OF PRODUCING THERMOFORMED ARTICLES FROM GAS IMPREGNATED POLYMER

    公开(公告)号:CA2526214A1

    公开(公告)日:2004-12-02

    申请号:CA2526214

    申请日:2004-05-14

    Abstract: A solid state process utilizes gas impregnation to enhance thermoforming of thermoplastic material. If the gas is plasticizing, the article is thereby platicized for thermoforming. In some embodiments, the invention provides foaming the polymer prior to or during thermoforming by creating high levels of dissolved gas during gas exposure. Foaming may proceed spontaneously upon decompression from gas pressure, or foaming may be enhanced by heating the polymer sheet (112) near to or above the polymer~s glass transition temperature, thereby producing plasticized foamed polymer for thermoforming. When objects of unfoamed polymer are desired, foaming may be suppressed by thermoforming gas saturated articles under gas pressure. This process may be used to enhance the thermoforming performance of articles that have been previously foamed, including articles foamed by prior processes. In some embodiments, polymer is sufficiently platicized so that it may be foamed without heating. Platicization of the polymer is reversible.

    Manufacture of fully recyclable foamed polymer from recycled material

    公开(公告)号:AU2004241444A1

    公开(公告)日:2004-12-02

    申请号:AU2004241444

    申请日:2004-05-14

    Abstract: A solution is proposed for forming a thermoplastic material (116) into a desired shape. A corresponding method comprises increasing the thermoplastic material's degree of crystallinity by infusing the thermoplastic material (116) with a gas for a period, wherein the thermoplastic material (116) includes a core (304) and a surface layer (306a, 306b) adjacent the core (304), and has a threshold degree of crystallinity above which bubbles will not nucleate when the gas-infused thermoplastic material is heated to its glass-transition-temperature, and wherein the increase in the material's degree of crystallinity includes the surface layer's degree of crystallinity being greater than the core's degree of crystallinity, and less than the thermoplastic material's threshold degree of crystallinity; allowing, for a period, gas infused into the thermoplastic material (116) to migrate out of the material (116); nucleating bubbles in the gas-infused thermoplastic material (116) by causing the gas-infused thermoplastic material (116) to reach a temperature that is at least the glass-transition-temperature of the gas-infused thermoplastic material (116); holding, for a period, the temperature that is at least the glass-transition-temperature of the gas-infused thermoplastic material (116) to allow the bubbles to grow in size; reducing the temperature of the gas-infused thermoplastic material (116) to stop the bubbles from growing in size; and thermoforming the thermoplastic material (116) into a shape.

    METHOD FOR INFUSING A GAS INTO A THERMOPLASTIC MATERIAL, AND RELATED SYSTEMS
    19.
    发明申请
    METHOD FOR INFUSING A GAS INTO A THERMOPLASTIC MATERIAL, AND RELATED SYSTEMS 审中-公开
    将气体输入热塑性材料的方法及相关系统

    公开(公告)号:WO2013130780A3

    公开(公告)日:2015-03-12

    申请号:PCT/US2013028282

    申请日:2013-02-28

    Inventor: NADELLA KRISHNA

    Abstract: A method for infusing gas into a thermoplastic material includes positioning a sheet of a thermoplastic material into a vertical or substantially vertical position; positioning a sheet of a gas-permeable material into a vertical or substantially vertical position; and winding together the positioned sheet of thermoplastic material sheet and the positioned sheet of gas-permeable material to form a roll of the thermoplastic material interleaved with the gas-permeable material, the interleaved roll having a longitudinal axis oriented in a vertical or substantially vertical position. The method also includes exposing the interleaved roll to an atmosphere of a gas pressurized to infuse the thermoplastic material with the gas, while the longitudinal axis of the interleaved roll is oriented in a vertical or substantially vertical position; and then unwinding the gas-infused interleaved roll, while the longitudinal axis of the interleaved roll remains in a vertical or substantially vertical position.

    Abstract translation: 将气体输入到热塑性材料中的方法包括将热塑性材料的片材定位成垂直或基本垂直的位置; 将透气材料片放置在垂直或基本垂直的位置; 并且将定位的热塑性材料片和所定位的透气材料片组合在一起,以形成与气体可渗透材料交错的热塑性材料卷,所述交错辊具有纵向或垂直位置的纵向轴线 。 该方法还包括将插入的辊暴露于加压的气体的气氛中,以使气体进入热塑性材料,同时交替的辊的纵向轴线被定向在垂直或基本垂直的位置; 然后展开气体输入的交错辊,同时交错辊的纵向轴线保持垂直或基本垂直的位置。

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