Abstract:
The composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting essentially synthetic polyester felts as core impregnated with a resin system comprises of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. In another composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the synthetic polyester felts impregnated with the resin system which is further enclosed between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparation of said composite pultruded products are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present composite products are encapsulated by fabrics in the peripheral area bringing more integrity uniformity of synthetic polyester felt materials. This leads to a significant cost reduction without sacrificing much tensile strength.
Abstract:
The present invention discloses moulded laminated reinforced composite glass which is mechanically strong composite of high optical quality and transparency. The moulded laminated reinforced composite glass comprises 10 % to 20 % (by vol.) of glass; and 80 % to 90% (by vol.) nano composite liquid system comprising at least one resin selected from polyester and /or epoxy, at least one curing system and at least one nano particle uniformly dispersed in the resin. Another moulded composite glass comprises 10 % to 20 % (by vol.) of glass; 60 % to 80 % (by vol.) nano composite liquid system comprising at least one resin selected from polyester and /or epoxy, at least one curing agent and at least one nano particle uniformly dispersed in the resin and 5 % to 10 % (by vol.) of pre-stretched fabric embedded within the resin matrix. It also discloses a system and processes for the production of said moulded laminated reinforced composite glass.
Abstract:
The composite pultruded products either in "I" profile or "Plate" profile of higher cross sectional area where said products consisting essentially synthetic polyester felts as core impregnated with a resin system comprises of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and / or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. In another composite pultruded products either in "I" profile or "Plate" profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the synthetic polyester felts impregnated with the resin system which is further enclosed between bi-directionally and / or uni- directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparation of said composite pultruded products are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present composite products are encapsulated by fabrics in the peripheral area bringing more integrity uniformity of synthetic polyester felt materials. This leads to a significant cost reduction without sacrificing much tensile strength.
Abstract:
Bio-composite pultruded products (100, 104, 107, 110, 114, 117) either in "I" profile or "Plate" profile of higher cross sectional area where said products consisting essentially natural fibres selected from hemp, jute, sisal and. flex as core impregnated with a resin system comprise of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and / or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. in another bio-composite pultruded products either of "I" profile or "Plate" profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the natural fibers selected from hemp, jute, sisal and flex impregnated with the resin system which is further enclosed between bi-directionally and / or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparations of said bio-composite pultruded products, are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present bio-composite products are encapsulated by fabrics in the peripheral area brings more integrity uniformity of jute materials. This leads to a significant cost reduction in a without sacrificing much tensile strength.
Abstract:
A dynamic mixer to mix at least one curing agent and at least one resin system in the proportion of at least 2.5:100 to obtain a homogenous curative composition, wherein said mixer comprises a stirring chamber (5) provided with a motorised stirrer (4) suspended from the top of the chamber (5) and a siphon (6) at the bottom; at least one inlet hose (h1) connected to the stirring chamber at one end and pumping means (p1) at other end; the pumping means (p1) pump at least one curing system to the stirring chamber through the at least one inlet hose (h1); at least one inlet hose (h2) connected to the stirring chamber at one end and pumping means (p2) at other end; the pumping means (p2) pump at least one resin system to the stirring chamber through the at least one inlet hose (h2); and frame to setup the dynamic mixer. The proportion of diameter (A) of the stirring chamber (5); length (B) of the stirring chamber (5) from a top closure to a bottom opening of the chamber (5); and the length (C) from the bottom opening of the chamber (5) and a top of the siphon (6) may vary only in the ratio of 1: (2.6-3.0): (1.1-1.3) i.e. [(A):(B):(C)] to obtain the homogenous curative composition comprising 2.5 phr curing system per resin system.
Abstract:
A honeycomb closed cellular composite product (100) consisting essentially of multiple layers of a synthetic polyester felt impregnated with a resin system and / or multiple layers of a bi-directionally and/or a uni-directionally oriented synthetic glass fabric impregnated with a resin system, to form a core (101) and an encapsulating layer (102); wherein the core comprises non-spaced-apart closed cellular polygonal columnar units stacked alongside one another, preferably with its operative height equal to the operative height of the core, and preferably stacked alongside one another to fill the void of the core; the product preferably having at least 50 % void vol./vol. and having robust impact resistance yet being low cost and light weight product.
Abstract:
A light weight composite deck panel comprising at least two pre-defined shaped and sized foams that are encapsulated with multiple layers of bi-directionally and/or uni-directionally oriented synthetic glass fabric and a resin system, wherein the encapsulated foams are arranged in a pre-defined configuration of the deck with at least one joint, and wherein said composite deck panel is cured. A process and assembly for manufacturing the light weight composite deck panels of the invention is disclosed.
Abstract:
A light weight composite deck panel comprising at least two pre-defined shaped and sized foams that are encapsulated with multiple layers of bi-directionally and/or uni-directionally oriented synthetic glass fabric and a resin system, wherein the encapsulated foams are arranged in a pre-defined configuration of the deck with at least one joint, and wherein said composite deck panel is cured. A process and assembly for manufacturing the light weight composite deck panels of the invention is disclosed.
Abstract:
The composite pultruded products either in "I" profile or "Plate" profile of higher cross sectional area where said products consisting essentially synthetic polyester felts as core impregnated with a resin system comprises of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and / or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. In another composite pultruded products either in "I" profile or "Plate" profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the synthetic polyester felts impregnated with the resin system which is further enclosed between bi-directionally and / or uni- directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparation of said composite pultruded products are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present composite products are encapsulated by fabrics in the peripheral area bringing more integrity uniformity of synthetic polyester felt materials. This leads to a significant cost reduction without sacrificing much tensile strength.
Abstract:
The present invention discloses moulded laminated reinforced composite glass which is mechanically strong composite of high optical quality and transparency. The moulded laminated reinforced composite glass comprises 10 % to 20 % (by vol.) of glass; and 80 % to 90% (by vol.) nano composite liquid system comprising at least one resin selected from polyester and /or epoxy, at least one curing system and at least one nano particle uniformly dispersed in the resin. Another moulded composite glass comprises 10 % to 20 % (by vol.) of glass; 60 % to 80 % (by vol.) nano composite liquid system comprising at least one resin selected from polyester and /or epoxy, at least one curing agent and at least one nano particle uniformly dispersed in the resin and 5 % to 10 % (by vol.) of pre-stretched fabric embedded within the resin matrix. It also discloses a system and processes for the production of said moulded laminated reinforced composite glass.